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Movable Type Pipe Spool Fabrication System 2-24"1
Assembly Line Production Line, Assembly Line, Pipe Spool Fabrication System, Pipe Spool Fabrication
Nanjing Auto Electric Co., Ltd.
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Product Description Movable Type Pipe Spool Fabrication System 2-24" Movable Type Pipe Spool Fabrication System 2-24" is designed for on site periodic heavy work-load pipe fabrication.Features:Main machines are stored in the containers, easy to transport from on site to other site. Meanwhile, the containers could protect main machines from severe environment. If project site changes, the total system could be easily transport to the new site, saving user's investment. Convenient handling system saves much handling time and improves the working efficiency greatly.Scientific designed handling system, PLC controlled system for every main machine, and mature WPS program make the total system easy to operate and maintain.Qualified X-RAY test welding result and high efficient fabrication efficiency makes this system cost-effective.Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities, Nuclear Power Plants, Shipbuilding, Power Plants, etc. Highlights:realize 80% automated fabrication ratematched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivityreduce client's fabrication costguarantee client's fabrication qualityimprove client's competitiveness Technical DescriptionProduction Line Type:Onsite Movable TypeSuit for Pipe Diameter:2 to 24inchSuit for Pipe Material:CS/SS/ALSSuit for Pipe Wall Thickness:2-SCH60Suit for Pipe Length:12MCutting & Beveling Speed:No more than 5 mins to finish 2 bevelsCutting Precision: 1mmCutting Self Measuring FunctionIncluded Conveying Speed:2-20 m/minFitting-up Mode:Motorized fitting upWelding Type:Automatic root pass, fill and cap passWelding Process:TIG/MIG/SAW are available in one stationManagement software:Pipe Spool Lean Fabrication Software Management System Average Productivity:0.25manhour/DI System Configuration:Fabrication ProcedureMachines/stationsCutting:Band saw cutting machineBeveling:Pipe end beveling machineConveying:Conveying systemPipe/fittings storage:Pipes rack/ fittings rackPipe hoist: Jib crane/ gantry craneFitting-up Multi-function fitting up stationWelding Automatic pipe welding station Pipe Spool Fabrication Machines1Pipe Cutting& Beveling All-in-one Machine>Suitable for pipes not larger than 8",max.thickness:20mm>Cutting efficiency:100times/8hrs>PLC control with automatic measuring to guarantee the same processing cycle>Widely used for small bore C.S/S.S production lines2High Speed Band-saw Cutting Machine>Three models available(16"type,24"type",48"type)>PLC system control;self-measuring function with precision:±0.5mm>Using hydraulic self-centering chuck>It only takes 6 minutes to cut a 24" pipe of 25mm thickness>Widely used for C.S/S.S production lines.3High Speed CNC Pipe End Beveling Machine>Automatic self-centering chuck>Single V,double V,U type bevel>Can be matched with pipe end turning devic>High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm)>Several models available:16",24",32",48"4Two / Multi- Axis CNC Flame/Plasma Cutting Machine>High efficient pipe cutting with automatic self-measuring function, pipe end beveling, intersection line profiling for both main and branch pipe.>Five/multi-axis cutting machine can profile more complicated outlines with various bevel type>Standard machine suitable for pipes nor larger than 24''5Multi-function Pipe Fitting-up Station>Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up.>Light-duty type(manual) and heavy-duty type(motorized) are available.>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type6Automatic Pipe Welding Station>With two welding heads>TIG/MIG/SAW are optional>PLC system control & WPS programmed>Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology.>Different types available, 8" type, 24" type, 32" type, 48" type, 60" type7Conveyor Handling System>used for pipe convenient transporation during in pipe spool fabrication.>Its speed is adjustable between 2M to 20M/min.For more information, please contact us, thank you!Q&A:Q:Can this system process compound V bevel?A: Yes, it can process single V, compound V and U type bevel. Q: How to control the misalignment?A: Several steps can control the misalignment and get good welding quality.1.Precise cutting & beveling prepare better welding condition. 2.Control misalignment during fitting-up. 3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality. Q: What's the root pass method?A: Usually we recommend automatic TIG or RMD-MIG for root pass. While RMD-MIG is not acceptable by some users, we can support client to do PQR for different welding methods. Q:What's the welding power brand?A: It's USA MILLER. Q: How to control welding quality?A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS. Q:How to deal with heavy thick wall pipes?A: We have heavy duty type pipe welding station which can weld heavy thick wall pipes, such as power plant pipe spools. Welcome to visit NAEC in Nanjing, China.Welcome to follow WeChat Official Accounts.
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