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LPG Cylinder Equipment Manufacture Hydrostatic Pressure Testing Machine1
Assembly Line Production Line, Metal Production Line, Water Pressure Testing Machine, LPG Cylinder Testing Machine
Jiangsu Far East Universal Equipment Co., Ltd
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Product Description Equipment OverviewThis cutting-edge device is meticulously designed for conducting robust strength tests essential in the gas cylinder production process. Crafted from a sophisticated assembly of components, including a durable frame, efficient bottle feeding mechanism, water filling, pressurization and pressure retention systems, drainage setup, water tank, booster cylinder, centralized control cabinet, and advanced electrical controls, this equipment is highly adaptable, with selectable workstations to suit various operational needs. Emphasizing automation, user-friendly operation, and exceptional safety, this machine is an indispensable asset in gas cylinder production, optimizing space usage and significantly reducing drainage time. Seamlessly integrating water addition, pressurization, pressure relief, and drainage processes, it ensures that each workstation operates autonomously. Through rigorous water injection pressurization and pressure maintenance testing, the machine guarantees that the sealing integrity and structural strength of gas cylinders at the stipulated working pressures adhere to stringent national standards like GB/T 9251 and ISO 10460, making it ideal for comprehensive batch inspections in production settings.Main functions and working principles1. Add water and pressurizeThe system utilizes a high-powered water pump to inject pristine water into the gas cylinder, maintaining a versatile pressure range from 0 to 6.0MPa, fully adjustable to meet precise testing requirements.It incorporates a precision exhaust valve to guarantee an air-bubble-free environment within the cylinder, ensuring tests are conducted with the highest accuracy.2. Pressure holding testThe equipment features automatic timing for pressure retention, typically between 30 to 60 seconds, with a sensitive pressure sensor vigilantly monitoring leak rates. An intelligent alarm system activates if deviations occur, ensuring immediate corrective actions.3.The manual loading and unloading process is seamlessly integrated with an electric pressure testing pump and water pump system, offering automated water filling, pressure escalation, and maintenance while allowing for manual water removal. Each cylinder is individually monitored by a dedicated pressure gauge, with independently controllable pressure heads. Constructed from high-grade stainless steel, both the water tank and submerged components embody durability and resilience.Technical characteristics? Experience superior efficiency and unwavering stability with our PLC-controlled system, featuring a responsive touch screen interface that supports parameter presets and comprehensive data storage.? Prioritizing safety, the system is equipped with multiple interlocks for pressure overload protection, emergency stop functionality, and secure protective covers.? Boasting strong compatibility, this versatile machine can be configured to accommodate various cylinder types with necessary fixture adjustments, ensuring that test outcomes meet internationally recognized standards such as DOT and CE.Safety PrecautionsPrior to operation, verify the pipeline's sealing integrity. Under no circumstances should a pressurized gas cylinder be disassembled.Ensure that test pressures never exceed 1.5 times the cylinder's design pressure to maintain safety and compliance.3. Regular maintenance of water pumps, valves, and pressure gauges is essential to preserve their precision and functionality.Application scenarios? LPG cylinder manufacturing factory: Conduct thorough inspections of newly manufactured cylinders to ensure quality and safety.? LPG Cylinder Inspection Station: Essential for the refurbishment and thorough inspection of previously used cylinders, maintaining high safety standards.Customized serviceWe offer tailored solutions designed to align with client-specific needs. By adjusting parameters and functions based on actual equipment configurations, we ensure that our services fulfill the diverse process requirements of our clientele. Product ParametersMain technical parameter1.Total motor power3.7KW2.Pneumatic pressure0.6MPa3.The hydrostatic test pressure3.2MPa(adjustable)4.Irrigation timeabout 40s5.Pressure maintaining time60s(adjustable)Company Profile Our Factory Our Team Certifications Packaging & Shipping FAQ Q1: Do I need to pay deposit when contract is done?Yes, 30% deposit. Delivery time within 20~50days after deposit payment.Q2: Can you provide OEM service?Yes, we can. We can print or engrave your logo on products.Q3: How can I contact you?Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.Q4: How to guarantee your quality?1.Strictly control the production process to ensure that every step meets the standards.2. Conduct regular quality inspection to find and solve problems in time.3. Strengthen staff training, improve operation standards and quality awareness.4. Use high-quality raw materials to ensure product quality from the source.5. Establish a sound feedback mechanism to continuously optimize products.Q5:Can you do different countries market?Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.Q6:How about the shipping and shipping fee?We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.Q7:What's your advantage?We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.Q8:What services do you offer?We can customize the LPG cylinder production equipmentaccording to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.
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