IPDB › China Industry › Manufacturing & Processing Machinery › Assembly Line & Production Line
Automatic 210L Steel Oil Drum/Barrel Making Machine Steel Drum Production Line1
Assembly Line Production Line, Metal Production Line, Steel Drum Machine, Barrel Machine
Wuxi Longterm Machinery Technologies Co., Ltd.
Preview:
Product Description Automatic 210L Steel Oil Drum/Barrel Making Machine Steel Drum Production LineFlow ChartMachine ListNoDescriptionRemarkAFront Process1Drum body & cap straightening & blanking line1. Hydraulic single arm uncoiler2. Hydraulic feeding trolley (including track)3. Thirteen roller fine leveling machine (double type)4. Deviation correction device (including buffer pit and bridge)5. Seven-roller servo sizing machine6. 3x1600mm high-speed shearing machine7. Pneumatic hydraulic automatic palletizer (side discharge, with a conveyor belt)8. Electronic control system9. 3X1600mm scrap shearing machine10. Hydraulic oil station.2JH21-160 punching machine 2.1Uppoer cap moldThe raw material is a single steel plate, which is cut out using a unwinding flat line.2.2Material unloading platform 3JH21-80T pneumatic punching machineFor drum hole punching and locking10 pcs/per minute3.1Uppoer cap hole punching moldFor standard oil drum,10pcs/minutes Hole locking moldFor standard oil drum,10pcs/minutes4Automatic pre-rolling and gluing machine10pcs/min;with glue application5Bending conveyor 6Straight conveyor - suggest 30 meters BMiddle process1Resistant seam welding line 1.1Automatic sheet rolling machineComplete with stacking area, automatic sheet rolling machine,automatic longitudinal seam welding machine,automatic sheet loading/unloading device.Working efficiency: 8pcs per minute1.2Automatic longitudinal seam welding machine1.3Automatic sheet loading/unloading device2Flanging machinePLC control, squeeze type flange, hydraulic core expansion to push the barrel rib module to complete the barrel body reinforcement forming3W beader machinePLC control, hydraulic cylinder drives the upper mould to press down to complete the ripple suppression4Welds leakage testing machineLeak test air pressure is 0.03Mpa, spray soap water, manual leak detection5Corrugation machine 6Steel drum assembly machineControlled by PLC, the two spindles are driven by two motors separately and equipped with independent electromagnetic clutch and electromagnetic brake. The pressure roller is driven by hydraulic pressure and cam, which is easy to adjust.7Middle process conveyor 8Air leakage testing machineLeak testing air pressure is 0.03Mpa, spray soap water, manual leak detectionCBack process1Painting spray booth - three colorThree colors painting, 6 pcs/min, 13 sets spray nozzle(American Nordson)2Drying oven (incl. cooling chamber)2 burners, one 450,000 Kcal, one 350,000 Kcal, Italian brand, drying oven length 30 meters, cooling room length 6 meters, cooling time is about 2-3 minutes.3Silk printing machineSpeed:7pcs/min,automatically loading and unloading the drum 4Drum turnover device 5Bending conveyor 6Straight conveyor Machine ParametersA. Front Process1. Drum body straightening & blanking, cover/bottom straightening(Share)Hydraulic upcoiler- decoiler machineSheet thickness:0.8~1.2mm Sheet coil width:660~1250mm Max coil diameter:1650mm Coil weight≤10TCoil ID:φ508/φ610Decoiler speed: 5-50m/minSeven roller sizing straightening machineSheet thickness:0.8~1.2mmStraightening precision: ≤1.5mm/m2Shearing precision:A. Length±0.5mm/2mB. Width±0.5mm/2mC. Diagonal≤1mm/2m,Shearing line speed: L=1800mm, ≤18 pcs/minBlanking line speed: L=660mm, ≤14set/minShearing machineShearing thickness≤3mm, Shearing width≤1500mm 2. Up/low Cap Production Line - Punching Machine-160T punching machine For up/low cap blanking, one machine capacity: 12pcs/min-80T punching machineFor normal drum hole punching and lockingB. Middle Process1. Sheet rolling and Resistance seam welding - with automatic sheet loading/unloading deviceThe process:Suction metal sheet automatically feeds to the rolling area→ Rolling→Rolled drum movement→Welding area→Welding→Welded→Cutting→Auto unloading→Repeat the above actions Working efficiency: 10 pcs per minDiameter range: 560/571.6mm, customized acceptLength range: 900-1050mmMaterial thickness range: 0.7-1.2mmDigital panel control, easy for operation.Automatic electrode adjustmentAutomatically loading/unloading the workpiece, automatically rolling and seam welding. 2. Flanging and expanding machine(Flanging & Standard Bead forming)The drum will be loaded to the machine automatically through conveyor, the machine will automatically check the drum body and lift it to a suitable places, then the carriage plate will move forward, the drum body will be flanged and expanded, then automatically lift down, the carriage plate will automatically move back(when the carriage plate is back, the machine decompression will be loading state, which will save energy). The drum body will go down and be unloaded on the conveyor. Drum material: SPCC steel plateDrum thickness: 0.6-1.5mmDrum diameter: 560, 565, 571.5mmDrum height: 880-920mmMachine size: 3800*710*1600mmMachine weight: 5000kgsPower: 18KWCapacity:>6pcs/min 3. W Beading Machine (Multi currogation & W bead forming)The conveyor will automatically load in the drum body, the machine will automatically check the drum body and lift it to a suitable places, then the carriage plate will move forward, the reinforced ring roller will lift up and press on the drum body, then automatically lift down, the carriage plate will automatically move back(when the carriage plate is back, the machine decompression will be loading state, which will save energy). The drum body will go down and be unloaded on the conveyor. Drum thickness: 0.6-1.5mmDrum diameter: 560, 565, 571.5mmDrum height: 880-920mmMachine size: 4100*710*1700mmMachine weight: 6000kgsPower: 15KWCapacity:>6pcs/min 4. Steel drum assembly machine (Seaming Machine)Manually put the cap on the assembly machine, the conveyor will load on the cap and drum body into the machine and assembly together. The assembly machine adopts double motors, separate driving, double main spindles. The carriage plate adopts imported linear guided with high accuracy and small friction. Drum thickness: 0.6-1.5mmDrum diameter: 560, 565, 571.5mmDrum height: 880-920mmMachine size: 3800*900*1700mmMachine weight: 9000kgsPower: 55KWCapacity:>6pcs/min Vertic Middle Process Machine1. Efficiency: 12 pcs/min for barrels and 12 pcs/min for finished products.2. Workpiece barrel diameter: Φ571.5mm, Φ560mm.3. Steel plate specifications: thickness is 0.8-1.2mm; length is 850-1000mm.4. Steel plate material: SPCC, Q195-215A.5. Conveying method: Vertical conveying, depending on the form of the host.6. Energy: Power supply: meet TN-S system.7. Conveying elevation: 1050mm8. Steel drum shape requirements:a: Ordinary beadingb: Ordinary beading + 4 corrugationsc: W beading + no corrugationsd: W beading + 3 corrugationse: W beading + 4 corrugationsf: W beading + 5 corrugationsC. Back Process1. Painting spray booth - Three colors4 sets pray pump(Chongqing Changjiang)13 sets pray nozzle(American Nordson)4500*3400*2500mm painting boothStainless steel sink and paint pipe lineEdge curl and paint repair deviceThree-jaw painting rotation clamping device2. Drying Oven Oven length: about 30 metersDiameter range: 560/571mm, customized acceptLength range: 900-1025mmMaterial thickness range: 0.7-1.2mm 3. Screen printing machine The machine can print the up, middle and bottom of the drum at the same time.Speed: 7pcs/minAutomatically loading and unloading the drum.PLC controller, the electronics are from domestic famous brand.Main brand for important parts:1. Machine body is 45# weld assembly, which has been tempered overall to ensure the machine body will not be deformed.2. PLC: Mitsubishi3. Pneumatic components: Taiwan Airtac4. Pneumatic clutch: Italy OPMI5. Electrics: Chint Group, Delixi FAQQ: How can we guarantee quality?A: Always final Inspection before shipment.Q: What can you buy from us?A: All the machine for the Steel drum production line.Q: Why should you buy from us not from other suppliers?A:We are steel drum machine manufacturer with more than 25 years' experience, like automatic resistance welding machine, inner&outer cleaning machine, corrugation and flanging machine, painting booth and curing oven. With advanced technology and the best service, we cooperate with many clients from all over the market, Hungary,Malaysia, Bangladesh, Vietnam, Turkey, Columbia,India etcQ: What services can we provide?A: Online technical support, On-site installation, Spare parts...We need to know the following information to make the quotation to you:1. Size of Drum2. Daily capacity. Welcome to Inquiry!
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...
Message:
OK ! We suggest you detail your product requirements and company information here.
Enter between 20 to 4,000 characters.
Your inquiry content must be between 20 to 4000 characters.