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Automatic Circle Blanking Line for LPG/LNG Gas Cylinder1
Assembly Line Production Line, Other Assembly Line Production Line, LNG Cylinder Manufacturing Machine, LPG Gas Cylinder Production Line
Shandong Getweld Machinery and Equipment Co., Ltd.
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Product Description Automatic Circle Blanking Line for LPG/LNG Gas CylinderLPG Cylinder Production involves several process steps starting from forming to final testing that can be streamlined into the following lines:1. Circle Blanking Line 2. Body Forming Line3. Welding Production Line 4. Heat Treatment and Hydrostatic Testing Line5. Shot Blasting and Surface Coating Line 6. Finishing Line with Pneumatic Testing LineGetweld supply all the machineries for the whole production line. Give you professional solutions for your new LPG Cylinder plant. We also could help you update your old plant with advanced automatic technology.1. Circle Blanking LineDe-coil and punching machine for small round sheet cutting from big sheet(material preparing for shell)Plate Thickness: 2-4mm Width of plate: Max.1170mmID of steel coil: 450-800mm OD of steel coil: Max.1800mm Weight of steel coil: Max.25TCoil blanking specification: ?370-?615mm Blanking period: 12s/time including auxiliary time2. Body Forming LineBody forming line according Deep Drawing, Trimming, Polishing, and Necking, make the circle blanks to half and make it suitable for welding.Deep Drawing Machine (Streching /Head Forming Machine)1. Nominal force 3000KN2. Drawing force 2000KN3. Blank holder force 250×4KN4. Max. fluid working pressure 25MPa5. Stroke of drawing slide 700mm6. Stroke of blank-holder slide 400mm7. Max. daylight of drawing slide 1400mm Trimming machine 1. Motor power: 5.5KW 2. Air pressure: 0.6Mpa 3. Process time: 20s 4.The weight of machine: 1.5tonsNecking in machine This machine is specialized in producing the head plate and shrinking mouth of LPG cylinder .It adopts pneumatic loading& clamping, cam control, automatic feeding, continuous working. It is also suitable for air compressor storage air compressor storage tank reducing mouth. (It can design and manufacture according to the actual requirement)3. Welding Production LineValve Seat Welding MachineRated voltage: 220V Motor power: 0.25kw Air pressure: 0.6MpaFoot Ring (bottom base) Welding machineCurrent: AC380V+N Motor power: 0.55kwAir cylinder pressure: 0.5-0.7MpaGuard Ring (handle) Welding MachineRated voltage: AC380VMotor power: 0.55kwAir cylinder pressure: 0.5-0.7MpaAssembly MachineTo assemble both halves of the cylinder together and get ready for weldingTechnical dataCylinder diameter: 250mm Air cylinder pressure: 0.5-0.7MpaCircumferential Welding MachineThis machine is applicated to automated MAG circumferential welding for LPG cylinder,fire extinguisher bottle,etc.Welding Length: Max.1500mm ?: 250-400mm Thickness: 2.5-6mmThis machine price include 1 set panasonic welding machine( Model:GL3-500A),1 set cooling water device, welding seam tracker.Producing capacity: 250 pcs/8h4. Heat Treatment and Hydrostatic Testing LineHeating TreatmentThis furnace is designed to anneal LPG cylinders by applying flame from gas burner on the cylinders. It composes, burner, flaming chamber, smoke collector, rails, chain roller, exhaling system.It feature includes, adjustable time, self-control thermometer, perfect heat treatment result and fire off pollution.Technical dataProducing efficiency: 75pcs/hFeeding type: Chain drive/cylinder feedingCleaning size: ?320*700mm------?420*1250mmDimension:(L*W*H):12500*1390*1560mm removable transportHydrostatic Testing MachineThe machine is special for steel cylinder of liquefied gas cylinders, applicable to manufacturers and testing station for wuthstand voltage test on cylinder. Irrigation, pressurization, pressure, maintaining centralized control and automatic pouring completed by using water pump, equipped with a water tank, water can be recycled.Technical data:Pneumatic pressure:0.6MpaMotor power: 3kwHydrostatic test pressure: 3.2Mpa Weight: 1.1T5. Shot Blasting and Surface Coating LineShot basting MachineShot Blasting Machine for LPG Cylinder are predominantly used to clean LPG/CNC/GAS cylinder in a continuous through feed process, remove remains of casting sand and cores, rust, old paint, visible signs of welding, eliminate surface stress, improve the fatigue strength of the workpiece, increases workpiece film adhesion of the paint job, and ultimately achieve the aim of improving the quality of surface and internal, prepare for surface protection Produing efficiency: 80-120pcs/hHot blasting machine: 2 setsHoist motor power: 2.2KW Total power: 31.2KWWeight: 16T Workpiece size: ?320mm*680mmMachine dimension: (L*W):7885*2460mmSpraying/Coating/Paintng MachineThe spraying producing line for U track,using electric or natural gas,fuel oil,coal heating,hot air circulation,the allocation of fixed automatic spray gun 4,manual gun 1.Spraying powder or paint on the steel cylinders apperance.The cylinder into the oven drying after sprayingWorking voltage:380V 50HZAir pressure:0.4-0.6MpaTotal power:15KWWorking efficiency:180Pcs/jr6. Finishing Line with Pneumatic Testing LineValve Fixing/ Mounting MachineMotor power: 2.2KW Motor speed: 1400r/minWork spindle speed: 15.5r/minWorking air pressure: 0.5-0.6MpaConsumption per hour: 1.14m3 Clamping cylinder stroke: 120mmRotation speed ration: 1:59Weight: 0.9TAir leakage testing machineAir pressure: 0.6MpaAir test pressure: 2.2Mpa Holding time: 60sMotor power: 3KWWeight of machine: 1.8tonSize of cylinder available: 320*700-420*1250mmPrinting machineEfficiency: 120 pcs/hAir source pressure: 0.5-0.6MPaOur Service* Inquiry and consulting support. * Sample testing support. * View Factory.* Training how to install and use the machine.* Engineers available to service machinery overseasFAQQ: Can your machine be customized ?A: Yes, we are a professional manufacturer specialized in automatic welding equipment more than 25 years, we have a strong design & technical team, we can design and manufacture as your requirements. Q: How to get an accurate quotation ?A: Please provide us the detail of the workpiece such as drawings or daily out putQ: What's the shipping cost from China to your country ?A: We can send machine to your port by sea . Customers specify freight forwarders or negotiable shipping methods.Q: Payment terms, MOQ, warranty, FOB...A: Payment terms: 30% down payment against order Minimum order quantity: 1 setDelivery time: 2-4 months after receipt of formal order Warranty: 12 months following delivery. We offer online service 24 hours all day long, Skype, Email etc. You can contact us any time.
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