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GSK Industrial Robot Applied to Load/Unload for the Machine Tool1
Assembly Line Production Line, Other Assembly Line Production Line, Industrial Robot, collaborative robot
GSK CNC Equipment Co., Ltd.
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Product Description RB seriesApplication field: lt is widely used in burnishing, polishing, machine loading/unloading andautomatic transport on punching automation production lines.TypeDofDrive MethodPayload(kg) Repeatability(mm)Motion Range(°)Top Velocity(°/s)Permissible Inertia of Wrist (kg.m2)Allowed Top Torque(N.m)MotionRadius(mm)MachineWeight(kg)J1J2J3J4J5J6J1J2J3J4J5J6J4J5J6J4J5J6RB03A1-5626AC Servo Drive3±0.02±150+136~-51+64~-131±150±150±3603753754196006007500.0770.0770.0299.39.34.556236RB06-9006AC Servo Drive6±0.03±170+135~-100+155~-110±170±170±360337.5270375300375468 1210690060RB06Q1-14306AC Servo Drive6±0.04±155+162~-55+90~-270±180±150±3602672202205043787200.5820.2570.07421.221.29.290060RB08A3seriesRB08A3-14906AC Servo Drive8±0.04±170+120~-85+83~-150±180±180±360200200200400356600/0.190.065141271490185RB08A3-17006AC Servo Drive8±0.04±170+120~-85+83~-150±180±180±360180180180400356600/0.190.065141271700187RB12-15006AC Servo Drive6±0.04±170+120~-85+83~-150±180±135±3601601601603003003600.330.330.172424131500186RB20A3 seriesRB20A3-17006AC Servo Drive20±0.04±170+160~-80+76~-112±180±180±360175175180330330450/0.930.44050221700265RB20A3-19006AC Servo Drive15±0.04±170+160~-80+76~-112±180±180±360175175180330330450/0.930.44050221900273RB35seriesRB35-18506AC Servo Drive35±0.04±170+120~-85+85~-155±180±180±3601601601753103603752.462.461.417575681850369RB35-20506AC Servo Drive30±0.04±170+120~-85+85~-155±180±180±3601601601603103603752.462.461.417575682050372RB50seriesRB50-19566AC Servo Drive50±0.05±178+130~-90+75~-200±360±360±36017117117121525136551.551.5161961961271956650RB50A1-20716AC Servo Drive50±±0.05±178+130~-90+75~-200±360±360±36017117117121525136551.551.5161961961272071650RB80seriesRB80-22506AC Servo Drive80±0.06±180-84~+164-193~+68±360±360±3601401551402152302708.78.63.13243281862250680RB80-20806AC Servo Drive100±0.06±180-84~+164-193~+68±360±360±36014016014020522026010.710.73.94014062322080678RB130seriesRB130-27906AC Servo Drive165±0.08±175+75~-60+80~-185±360±360±3601009410416517423885854595195149027901350RB130A1-3500 6AC Servo Drive100±0.08±175+75~-60+80~-185±360±360±3601009412020522026010.810.73.940140623235001210RB130A1-31006AC Servo Drive130±0.08±175+75~-60+80~-185±360±360±3601009412016920022064.564.551.1784784411.531001300RB165A1-27906AC Servo Drive165±0.08±175+75~-60+80~-185±360±360±3601009410415216022085854595195149027901350RB210-27006AC Servo Drive210±0.08±175+75~-60+80~-185±360±360±36088941041521182001601601001274127468627001430RB300seriesRB300-25086AC Servo Drive300±0.1±175±55+116~-85±360±360±3608595951201301801601601001600160085025081800RB300A1-2850 6AC Servo Drive300±0.1±175±70-85~+130±360±360±3601101001001801502001601601001600160085028501650RB300A2-28506AC Servo Drive300±0.1±175±70-85~+130±200±200±3601101001001801502001601601001600160085028501650RB300A2-32006AC Servo Drive220±0.1±175±70-85~+130±200±200±3601101001001801502001601601001600160085032001680RB350-34006AC Servo Drive350±0.1±178+105~-60+70~-62±180±115±3608085881109817055050023534003400170034003340RB500-28826AC Servo Drive500±0.1±178+105~-60+70~-62±180±115±3608085881109817555050023534003400170028823300GSK Production Line Unit Control System&.It is for a machining field's monitor management system to assemble lines of production equipments used for machining all kinds of parts;&.Utilizing GSK-LINK on-site bus realizes high-speed connection between the CNC machine, industrial robot and production line's auxiliary operation device:&.On-line and off-line programming support;&.Simply humanized operation;&.Maximally improve production efficiency and stability of production quality Reduce labor cost:&.Optimize and improve customers' management system.GSK General Control Management System&.It is used for achieving the"Digitalized factory","Intelligent workshop" management system;&.CAM and CAPP application and management;&.Conveniently flow plan fast;&.Count and regulate production capacity;&.Equipment utilization statistics;&.Production flow interference;&.Elevate C/T and so on.ApplicationsLoading/Unloading Application1.Auto interior injection part trimming application of GSK RB08 RobotCustomer Requirements Robot replacing manual labor to achieve automatic cutting of the injection molding flash.Application EffectPut the raw material into the fixed fixture to orientate and confirm by hand:1 RBO8 transfer robot, 1 set of plasma cutting device, the cutting head installed at the end flange of thesix-axis robot:The manual teaching robot is programmed, robot is performed the cutting operation along with thetrimming of the product's contour.The robot replacing manual work and manual shift can work at any time for 24 hours, and stablycompletes the work task;The robot cuts the flash and can effectively reduce the cutting problems and ensure the consistency ofthe products;Greatly improve the product quality and improve the impact of enterprises.2.GSK RB08 Robot Applied to Load /Unload for the Turning MachineCustomer Requirements1.One robot with two turning machines consists of one set of the robot loading/unloading system;2.Closely match with the production cycle time to ensure production efficiency.Application Effect1.Being parts occupying much space, to guarantee processing volume and positioning precision for morethan 2 hours, use double-servo high precise sliding table design to alternately operate to get highefficiency.2.Workblank loading structure and finished product unloading structure are integrated, which shortens therobot running time and gets continuity and fluency during automatic production;3.The robot with high flexibility makes it alter its posture in smaller space, which increases space utility.4.Its control system takes GSK98 CNC System as its main control unit to get simple operations and goodstability3.GSK RB08 Robot Applied to Load/Unload for the Machining CenterCustomer Requirements One robot with two CNC machines consists of one set of robot loading/unloading system; The 1st machining center machines the part's yellow end and inner bore, and the 2nd does the green inner boreOne cycle time takes 57s to completely machine a part.Application EffectThe workpiece clamped on the machine is positioned by a pin to gain high accuracy,Using two loading machines, the robot normally operates to quarantee continuous production process when reloading is performed;High machininq, loading/unloading efficiency does not occupy the turning machine's wait time to realize 100% machining time utilization in the whole process.4.GSK RB08 Robot Applied to Automatic Line of Electric Kettle's Rough PunchingCustomer Requirements The robot matched with a punching machine loads/unloads electric kettles, and the control process is stable, is closely match with the production cycle time, and customer requires the whole frequency is 12-14s/pcs to ensure production efficiency.Application Effect It improves its operation safety, and reduces labor intensity and disabling injury frequency rate, It improves the product quality and consistency, and reduces labor cost; Its punching frequency is 9.5s, it performs 2 shifts per day, which shortens machining cycle time and improves production efficiency; Realize precise positioning in high-speed production.5.Transfer application of GSK RB165 robot 3D vision-quided condenserCustomer Requirements1.Casually place the condenser on the static accumulation chain tray to the belt conveyor line in theuniform motion;2.Move the casually placed condenser on the conveying belt which is in uniform motion under somecircumstance to the static accumulation chain tray;3.Compatible with the gripping of 6 different workpieces;4.The entire line beat is 10 secondsApplication Effect1.The shape of the condenser is irregular, the grabbing structure is spatial three-dimensional grabbing,and is arranged at random on the product accumulation chain tray and the belt line;2.The robot gripping scheme is guided by 3D vision, the robot hand gripping adopts the simulated structure, and the contact part of the condenser adopts soft polyurethane;3.The condenser grabbing on the accumulation chain tray is guided and positioned by identifying the white plastic feature of the condenser endworking part, and the camera is mounted on the robot hand gripper;4.The condenser grabbing on the conveying line is guided and positioned by identifying characteristics of the surface of the condenser, and the camera is fixed above the conveying line;&.Two RB165 robots are used to transfer the condenser to the conveyor line from the accumulation chaintray to form two unloading automatic integration workstations. 2 RB165 robots are used to transfer thecondenser from the conveyor line to the product accumulation tray to form two loading automaticintegrated workstations.&.The robot replaces the manual labor, and is guided stably by the 3D visual guide, and the productionline beat is 10 seconds;&. 24 hours working at any time and finish the work task stably;&.It reachs to the intended purpose of robot's automatic identification workpiece and automaticallytransport the loading/unloading,and can be simultaneously applied to the production of six productsand the exchange production of products with each other;&.It can be used for more products by replacing the gripper in the late stage.6.GSK RB08 Robot Applied to Load/Unload for the Machine ToolCustomer Requirements1.Using two turning machines performs two processes to completely machine parts; 2.The first process is to machine the inner, end and groove, taking 40s;3.The second process is to machine the outer, end and groove, taking 48s; Application Effect1.Use the servo rotary loading table to get high positioning accuracy;2.The rotary index is performed by GSK96 CNC System's programming, with high universality;3.Grab and lift parts by a rodless cylinder to guarantee automatic operation for more than 2 hours;4.Its production cycle time is closely matched, and its run in use is smooth. Robot FamilyWith the industry control technology R&D, and manufacture experience for more than 30 years, GSK has produced our industrial robots with independent intellectual property rights, including robot controllers,servo motors and servo drivers and other key functional components. Presently, GSK's industrial robots are divided into 6 series covering transportation, welding, polishing, painting, stacking and paralleling, up to 30 kinds of product.Being one of enterprises undertaking"National ntelligent Manufacturing Equipment DevelopmentSpecial Project", GSK independently researches and develops industrial robots carrying high quality andhigh technology of GSK's CNC systems. According to users' requirements, it provides robots with superiorperformance, designs and manufactuers fixture and conveyor required for automation solution. Company Profile GSK CNC Equipment Co., Ltd. (hereinafter referred as GSK) is specially devoted to conducting research and practice of basic equipment industrial development, providing "trinity" packaged solutions of machine tool CNC system, servo drive and servo motor, taking initiative in the expansion of industrial robot and all-electric injection molding machine field, developing the new marketing mode of machine tool exhibition hall, providing the customers with all-round professional machine tool remanufacturing solutions and services, promoting the integration of production and education, setting up the vocational education and training institute, as well as conducting highly skilled CNC personnel training. It has developed into a high-tech enterprise integrating science, education, industry and trade, thus being known as "China Southern CNC Industrial Base". Adhering to the corporate philosophy of "making itself a century-old enterprise and building gold quality" and the service spirit of "keeping improvement and making users satisfied", GSK enhances the user product value & benefits through continuous technological progress and innovation, and makes unremitting efforts to promote the localization process of basic equipment industry, improve the technological level of the industry, and promote the development of China's national equipment manufacturing industry. Main products: GSK CNC System Idustrial robot Full electric injection molding machine CNC machine Explanation of Code and Employee Detailsour partners
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