IPDB › China Industry › Manufacturing & Processing Machinery › Assembly Line & Production Line
Cost-Friendly Semi-Automatic Lithium Battery Module Pack Line1
Assembly Line Production Line, Other Assembly Line Production Line, Lithium Battery, Assembly Line
Shanghai Zonzsin Intelligent Equipment Co., Ltd.
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Product Description Process DiagramBasic Info.TrademarkZonzsinConditionNewMOQ1After-sales ServiceEngineers available to service machinery overseasOEMYesPackageWooden CaseAppearance (Size/Color)CustomizedWarranty1 YearKey ParametesNO.ItemRoutine Technical parameters1Capacity 6~8 PPM 2Line Output1GWH/Year/Shift3Line Power80KW4Line DimensionL58000*W11000*H38005Production Certification RatioOne time certification ratio ≥ 99% Final certification ratio ≥ 99.7%6MTBF≥8h7OEE≥80%8Line Final Yield Rate99.8%9Line Failure Rate2%10Line Electric RequirementAC 380V ±10%,50HZ±2%11Line Air Requirement0.4-0.7MPa 12000L/MINLayout and Brief DescriptionAssembly line is mainly divided into: Cell processing section-Module processing section-PACK assembly section.The Cell processing section applies belt conveying line to resolve the transmission between stations.The Module processing section applies AGV to resolve the transmission between stations.The PACK assembly section applies AGV to resolve the transmission between the working sites. The main processes of the CTP assembly line Gluing StationAt this station, the water cooling plates need to be glued so that the battery modules will be fixed well into it. Cell Processing Station and Stacking StationThe cell will be grasped onto the conveying belt to do the OCV test that can scan and detect the voltage and inner resistance of cells. When the cell meet the requirement of OCV test, which will be applied strip glue and transferred to the stacking station while the NG cell to the NG station. Insulation Station and Pole Addressing Station At insulation station, the modules need to be insulated in advance in order to keep safety of operators. When the modules are transferred to pole addressing station through AGV car, the camera on the machine will take photos of accurate position of each pole and then provides position data to the welding station for precise welding. Manual Station 1 At manual station, two workers should put busbars onto the whole module for laser welding at the next CCS welding station. CCS Welding Station The modules with busbars put on the top at the manual station before will be welded at CCS welding station with the data we got from pole addressing station. Manual Station 2At manual station, two workers should put busbars onto the whole module for laser welding at the next CCS welding station. FPC Welding StationFirst, the jacking cylinder is jacked up so that the camera will shoot the mark points to guarantee the position of each pole; Second, the cylinder is pressed down so that the indenter presses the FPC. Now the welding begins. When the welding completed, the three-axis reset, and the jacking down enters the next cycle.Company Profile Shanghai Zonzsin Intelligent Equipment Co,. Ltd. was established in 2019, specializing in serving the power battery, energy storage system, photovoltaic, new energy vehicle and semi-conductor processing industries. We are dedicated to provide one-stop solutions for customized production lines besides CTP assembly line, CCS PACK line and Module pack line with rich R&D experience and professional service. Nowadays, Zonzsin has already created many innovative products like AGV-Driven battery cluster robotic loading system, which is universally acknowledged and needed by numerous customers.So far, we have already cooperated with several well-known enterprises like CALB, SAIC and Frasis. For more information about Shanghai Zonzsin Intelligent Equipment Co., Ltd., please contact our sales team. We are looking forward to establish a long time relationship with you! Client PortfoliosSuccessful ExhibitionsFriendly PartnersFAQQ1: What are the main products of your company?A: We mainly sale PACK assembly lines and AGV-Driven Battery Cluster Robotic Loading System that are universally applied in energy storage field.Q2: Could your products be customized?A: Yes. Our products can be customized in different specifications and processes to meet your requirements. Q3: How to ensure the quality of your products?A: We have focused on module PACK line for 6 years and possess a professional R&D team.Rich experience and strict management ensure the high quality of our products.Q4: What kind of after-sale service do you provide?1. Installation;2. Debugging;3. Training;4. 1-year warranty;Q5: What should we do when something goes wrong of the equipment? A: Together with our goods, we will also send you the operation and maintenance manual. When the equipment can't run normally:1.Cut off the power first to keep yourselves safe, and then try to solve the problems based on our manual; 2. In addition, we offer you professional online instruction to help you solve your difficulties when you need; 3.If there are any problems with the machine parts under "normal use", a new machine part will be sent to you, but you shall pay the shipping cost.
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