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Custom-Built Gypsum Powder Production Line Based on Factory Layout and Specific Output Requirement1
Assembly Line Production Line, Gypsum Powder Machine, Gypsum Powder Production Line, Gypsum Powder Line
Hebei Xiangyi Building Materials Technology Co., Ltd.
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Product DescriptionSpecificationItemIndexCapacity50-200 tons/dayRaw Material Size≤30mm (after crushing)Finished Product80-120 mesh (adjustable)Energy Consumption≤45kg standard coal/tonEquipment LifespanCore components ≥3 yearsProduct Overviewurized gypsum powder production line focuses on converting a large amount of desulfurized gypsum generated during the industrial desulfurization process into gypsum powder products with high economic value. As key equipment in the field of environmental protection and comprehensive resource utilization, this production line integrates cutting-edge technologies and efficient processes, and is committed to supplying high-quality gypsum powder raw materials to numerous industries, promoting the green and sustainable development of the industry. Process Highlights Raw Material Pretreatment1.Precise Feeding: The feeding loader quickly sends the desulfurized gypsum raw materials into the feeding hopper equipped with a vibrating motor and a high-precision belt scale. The belt scale feeds the materials according to the preset parameters, with a very small error, ensuring the stability and accuracy of the raw material input and laying a foundation for the smooth progress of subsequent processes.2.Efficient Drying: A paddle dryer is adopted, which skillfully utilizes the low-pressure steam from the thermal power plant and combines it with the supplementary heat from the calcining furnace. This unique drying method efficiently removes the moisture in the raw materials, ensuring that the humidity of the raw materials entering the calcining process meets the standards, and the drying process is energy-saving and efficient.(II) Core Calcination Process1.Fluidized Calcination Technology: The dried raw materials enter the desulfurized gypsum calcining furnace, and the fluidized calcination technology is applied to make the materials fully fluidized in the furnace and come into full contact with the heat medium, achieving uniform calcination. This technology can precisely control the calcination conditions, promoting the efficient conversion of calcium sulfate dihydrate into β-hemihydrate gypsum, ensuring the excellent quality of the product.2.Precise Control of Temperature and Time: Through the advanced automatic control system, the calcination temperature and time are precisely regulated. Ensure that the phase composition of each batch of products is stable and meets the strict requirements of different fields such as construction and industry for the performance of gypsum powder.Post-treatment Processes1.Modification and Grinding: The semi-finished product after calcination enters the pin mill for modification and grinding, further refining the particles and improving the surface properties, enhancing the key properties of the gypsum powder such as dispersibility and adhesion in practical applications.2.Aging and Packaging: The ground product is aged in the finished product silo for 3 days to stabilize the product performance. After that, the automatic packaging machine, with high-precision metering and high-quality packaging.Product DescriptionFAQQ1. What kind of enterprises is this desulfurization gypsum powder production line suitable for?A: The line is fully customizable to meet different business needs—from small startups to large-scale factories. We offer solutions for hourly outputs of a few tons to annual capacities of hundreds of thousands of tons.Q2. How much area does the production line cover?A: It depends on the size and setup. Small lines need a few hundred square meters; large ones with full facilities may require several thousand. We'll tailor the layout to fit your site and maximize space efficiency.Q3. What is special about the drying technology?A: We use a paddle dryer powered by low-pressure steam from power plants, plus heat from a calcination furnace. It offers fast, even drying, takes up little space, and runs reliably with high thermal efficiency.Q4. How does fluidized calcination improve product quality?A: The fluidized furnace ensures even contact between material and heat, allowing precise temperature control. This leads to better conversion, ideal crystal form, improved strength and setting time, and stable product quality.Q5. What are the energy-saving advantages?A: The line uses waste heat from power plants, reducing the need for high-energy fuels. Paddle dryers use steam efficiently, and optimized automation helps cut energy waste. Overall, energy use is lower than industry averages, reducing costs.
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