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GDK High Precision SMT Screen Printer Machine DIP Solder Paste Printer LED Stencil Printer (Star) with Better Molding and Tin Load1
Assembly Line Production Line, Other Assembly Line Production Line, Machine, Printing Machine
Shenzhen HTGD Intelligent Equipment Co., Ltd.
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Product Description GDK High Precision SMT Screen Printer Machine DIP Solder Paste Printer LED Stencil Printer(Star) With Better Molding And Tin LoadProduct Overview:Star automatic solder paste printing machine is designed for the high end application of SMT. It is mainly aimed at the high end applications such as 01005,0.25pitch, high precision and high speed. It can be used alone or placed back to back. For the precision plates of 01005 or below. it has better molding and tin load.With CE Certificate/ Award Certificate/ Software work Certificate/ Software ework Certificat/ Certificate of Authorization.Technical Parameters:PCB parametersMaximum board size(X x Y)450mm x 350mmMinimum board size(X x Y)50mm x 50mmPCB thickness0.4mm~6mmWarpage≤1%DiagonalMaximum board weight3KgBoard margin gapConfiguration to 3mmMaximum bottom gap20mmTransfer speed1500mm/s(Max)Transfer height from the ground900±40mmTransfer orbit directionLeft-Right,Right-Left,Left-Left,Right-RightTransfer modeOne stage orbitPCB damping methodProgrammable flexible side pressure + Adaptive PCB board thickness + Edge lock base clamp(Optional: 1. Multipoint partial vacuum of the bottom; 2. Edge locking and substrate clamping)Support methodMagnetic thimble, Equal high block,etc.(Optional:1.Vacuum Chamber;2.Special workpiece fixture)Printing parametersPrinting headFloating intelligent printing head (two independent direct connected motors)Template frame size470mm x 370mm~737 mm x 737 mmMaximum printing area(X x Y)450mm x 350mmSqueegee typeSteel scraper/Glue scraper(Angel 45°/50°/60° matching the printing process)Squeegee length300mm(optional with length of 200mm-500mm)Squeegee height65±1mmSqueegee thickness0.25mm Diamond-like carbon coatingPrinting modeSingle or double scraper printingDemoulding length0.02 mm - 12 mmPrinting speed0 ~ 200 mm/sPrinting pressure0.5kg - 10KgPrinting stroke±200 mm (From the center)Cleaning parametersCleaning mode1. Drip cleaning system; 2. Dry, wet and vacuum modesLength of cleaning and wiping board380mm(optional with 300mm, 450mm, 500mm)Image parametersField of view8mm x 6mmPlatform adjustment rangeX:±5.0mm,Y:±7.0mm,θ:±2.0°Benchmark point typeStandard shape benchmark point (SMEMA standard), solder pad/openingsCamera systemIndependent camera,upwards/downwards imaging vision system,geometric matching locationPerformance parametersRepetition precision of image calibration±10.0μm @6 σ,Cpk ≥ 2.0Repetition precision of printing±15.0μm @6 σ,Cpk ≥ 2.0Cycle time<7s(Exclude printing and cleaning)Product changeover<5minEquipmentPower requirementsAC220V±10%,50/60HZ,15ACompressed air requirements4~6Kg/cm2Operating systemWindows XP(Optional WIN7)External dimension1140mm(L) x 1415mm(W) x 1480mm(H)(Without light,monitor and keyboard)Machine weightAround 1000Kg Standard Configuration:1. Accurate optical positioning systemFour way light source is adjustable, light intensity is adjustable, light is uniform, and image acquisition is more perfect; Good identification (including uneven mark points), apply for tinning, copper plating,Gold plating, tin spraying, FPC and other types of PCB with different colors.2. High efficiency and high adaptability stencil cleaning systemThe new wiping system ensures full contact with the stencil ; three cleaning methods of dry, wet and vacuum, and free combination can be selected; soft wear-resistant rubber wiping plate, thorough cleaning, convenient disassembly, and universal length of wiping paper.3. Intelligent squeegee systemIntelligent programmable setting, two independent direct motors driven squeegee, built-in precise zero pressure detection system.4. Simple and reliable PCB positioning systemThe platform height is automatically calibrated according to PCB thickness setting, which is intelligent, fast, simple and reliable in structure.5. Printing axis servo driveThe Squeegee Y axis servo with screw drive,higher accuracy,more stable operation, extend the service life,to provide a good printing control platform for customers6. 2D solder paste printing quality inspection and SPC analysis2D function for offset,less tin, leakage,tin connection and other printing problems can be quickly detected, the detection point arbitrary increase;The SPC software can analyze the samples collected by the machine CPK index ensures printing quality.Available Options Configuration:1. Automatic solder paste filling functionRegular and fixed point automatic addition of solder paste,to ensure the quality of solder paste and the amount of solder paste in the stencil. In order to ensure that the customer can carry out the quality of stable and continuous printing for a long time, improve productivity.Can be real-time monitoring the roll diameter of the solder paste on screen trigger automatically add functionality2. Detection function of solder paste margin of stencilReal time detection of solder paste margin (thickness) on stencil,intelligent prompt for tin filling3. Detection function of Stencil pluggingBy compensating the light source above the stencil, CCD is used to check the mesh in real time,so as to quickly detect and judge whether the stencil is blocked after cleaning,and carry out automatic cleaning, which is a supplement to the 2D detection of PCB.4. Automatic dispensing functionAccording to different printing process requirements, PCB can be accurately dispensing tin,line drawing,filing and other functional operations after printing.5. Squeegee pressure close-loop feedback controlBuilt in precise digital pressure sensor control system, through the squeegee pressure feedback system, it can accurately display the original pressure value of the squeegee,intelligently adjust the depth of the squeegee pressure,ensure the constant pressure value inthe printing process and obtain the highest process control, and realize the perfect printing of high-density and fine spacing devices.6. Temperature and humidity control functionAutomatic regulation and supervision of temperature and humidity in the printing press to ensure the stable physical characteristics of printing Materials.7. Magnetic squeegeeMagnetic adsorption squeegee blade,instead of screw hole positioning mode, convenient and quick replacement.8. Vacuum suction plate and upperpress functionIt can automatically clamp PCB of various sizes and thicknesses to effectively overcome the deformation of the board,Make sure that the tin is evenly printed.9. Support MES system seamless dockingIt can scan the 1D code 2D code on the customer PCB and record the relevant information.which can be shared with the customer MES system. MES system uses 2D code,1D code, mobile IOT and other technologies to conduct scientific management on the warehouse material preparation and prevention, incoming material picking management, material loading and error prevention,production scheduling,quality traceability,Kanban control,etc. in the SMT production process. Through the optimization process to improve the production efficiency,improve product quality,shorten the production cycle, reduce the manufacturing cost,to achieve a comprehensive and scientific traceability management,to help enterprises quickly respond to market changes, improve the core competitiveness.10. SPI online function interfaceA closed-oop system is formed by connecting with SPI.After receiving feedback information of defective SPI printing, the machine will automatically adjust the offset according to SPI feedback. The XY offset can be adjusted automatically within 3PC.and clean the stencil, improve the printing quality and production efficiency,constitute a complete printing feedback system. Other Available Options Configuration:Item No.Function1Paste Roll Height Monitor (aPRHM)2Internal temperature and humidity detection on the work area3Window 10 system4Upper Press Function5PCB Size 525 mm * 350 mm6PCB board support method Grid-Lock7Support pins or support block detection sensor8Squeegee holder9System of adding solder paste from cartridge Semko 6 Oz10Control - by touch screen monitor11PC must have (SSD)12Range of adjustment feets from 45 to 160 mm136.1 Software can save log-files6. 2 Log-files contain data about all possible parameters of the equipment6.3 Discreetness of data saving may be set up without limits6.4 Export of log-files to Excel or Access6.5 Alarm system in case of parameters are not correspond to preset parameters6.6 Possibility of remote export of log files6.7 For all parameters of the equipment there will be possibility of setting up of critical value of such parameters and further actions (means stoppage or further work with indication and information in separate log-file) with marks in log-files only in case of preset parameters will go beyond critical value.14UPS Company information: HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.Shenzhen HTGD Intelligent Equipment Co., Ltd established in 2008.300+ staffs2,000 sets machines production capability per yearSales and service covers 35+ countries around the world. Focus on design&research based on customer's requestHTGD & GDK two brands 40,000 square meter advanced standard production workshopISO 9001 approval and CE certificate More than 80 utility model patents and 5 invention patents 30000+ big customers in China, who are specialized in cell phone, home appliance spare parts, medical electrical parts, etc. HTGD&GDK is focus on solder paste( screen printer), AOI, SPI, dispenser, loader, unloader, conveyor, reflow oven, design and produce, and provide SMT whole line service for customers around the world. Meanwhile provide THT whole line service too.Production line:10000 square meters standard modern standard precision equipment production work.After-Sales service:Technical support# From the purchase date, one year free warranty, lifelong maintenance# Provide technical update and technical service at any time# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions# Provide technical training according to customer needsService support# Since the date of purchase, the customer has become a lifetime member of our company and enjoys the all-day waiting service# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner# Provide door-to-door service, one - on - one designated service policyAdvantage, Why choose us:1. GDK,HTGD Self-branded famous manufacture around the world2. Self developed and owned software, Company industry experience3. 2000 sets production capability per year4. CE,ISO,TUV certified company5. We have many years of SMT sales, installation and after-sales service experience.6. We have exported the whole line of SMT equipment in North America,South America, Europe, Southeast Asia, Middle East and other countries. Many of them are new customers starting from scratch.7. We assist customers to train professional technicians and provide technical support at any time.8. We solve all SMT problems for our customers.Partial Certificate of Honor:We are National High-tech EnterpriseWe passed ISO certifications and lot of Patent certificateAll the machines have CE and ROHS certificationsSMT whole line support:We provide SMT equipment and solutions for the whole line.Customer Visiting:Customer Site:*Became the most reliable Chinese partner for you.*Have been helping customers to build a lot of new factories around the world.*Training experts and technician for customers.Other Products support:We are specilize in automatic solder paste printer, inline AOI , inline SPI, High speed glue dispenser. And we support complete SMT whole Line machine, such as pick and place machine(chip mounter),used chip mounter, reflow oven, wave soldering machine, PCB magazine /Loader/Unloader,conveyor,laser marker and etc.Exhibition show:Packing: VACUMME +WOODEN BOX. ------------FAQ----------------------------------------------------Q: What we can do for you?A: Total SMT Machines and Solution, professional Technical Support and Service.Q:Are you a trade company or a manufacturer?A: OEM & ODM service are available.Q: What is your delivery date?A: The delivery date is about 35 days after receipt of payment.
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