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Multi-Fuel Magnesium Rotary Kiln for Dolomite Sintering Optimized by Intelligent1
Assembly Line Production Line, Metal Production Line, Multi-Fuel Magnesium Processing Kiln, Intelligent Dolomite Sintering Kiln
Shandong Bullis Metallurgical Engineering Co., Ltd.
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Product Description Product DescriptionThe metallic magnesium production line is a meticulously engineered rotary kiln, expertly crafted to align with the calcining characteristics of dolomite and the stringent process requirements of the Pidgeon method for magnesium smelting. This cutting-edge equipment is the linchpin of the dolomite calcining system, ensuring unparalleled efficiency and precision. products produced by the rotary kiln boast stable and uniform quality,featuring high activity and low ignition loss. They flawlessly meet the Pidgeon method's demanding process requirements, elevating the magnesium extraction rate and optimizing silicon utilization. This significantly minimizes production and consumption costs in metal magnesium manufacturing,making it the quintessential equipment for dolomite calcining in the magnesium industry.The intricate process of magnesium smelting encompasses several critical stages: raw material storage, precise dolomite calcination, grinding and briquetting, followed by reduction and refining. Initially, the raw dolomite is meticulously crushed into qualified 20-40mm fragments by the crusher. These are then sintered in a state-of-the-art rotary kiln and subsequently cooled by a sophisticated cooling system. The cooled material is finely ground into powder by an advanced ball mill and expertly pressed into balls by a high-performance ball press. Within the rotary or vertical kiln, the dolomite is transformed into calcined white, then intricately blended with ferrosilicon and fluorite powders to create a cohesive dough. This mixture is transferred into heat-resistant stainless steel reduction tanks and placed in a reduction furnace, where it is reduced at temperatures of 1200-1250°C under a vacuum of 1.33Pa. The resulting crude magnesium undergoes flux refining, is cast into ingots, and undergoes surface treatment to produce flawless finished magnesium ingots.Product ParametersBasic parametersProduct NameMagnesium Production LineDimensionΦ1.6x32m-Φ5.2×72mCapacity10,000-200,000 Tons/YearFuelCoke oven gas, natural gas, coal bed methane, pulverized coal, etc.Main Technical SpecificationsDimension/mSpeed(r/min)Slope/%Capacity(t/h)ReducerMotor ModelMotor Powerφ1.6×32m0.58-2.8542ZQ75-50YCT250-4A18.5φ1.6/1.9×36m0.53-1.5942.5-3ZQ110-7YCTZ50-4B22φ1.9×39m0.53-1.5943-3.4ZQ125-7YCT315-4A37φ2.2×45m0.214-1.643.54-5Main: ZS125-5YCT315-4B45Auxiliary:ZQ40-40Y112M-44φ2.5×50m0.62-1.53.55-6Main:ZS165-5YCT355-4A55Auxiliary:ZS50-1Y160M-67.5φ2.5×55m0.62-1.53.55-6Main: ZS165-5YCT355-4A55Auxiliary:ZS50-1Y160M-67.5φ2.8×55m0.62-1.53.56-7Main: ZS165-5YCT355-4B75Auxiliary:ZS50-1Y160L-611φ3.0×60m0.5-1.53.57-9Main:ZS165-3ZSN-280-11B125Auxiliary:ZS50-1Y160L-611φ3.2×64m0.4-1.53.58-10Main:ZS130-16ZSN-280-11B190Auxiliary:Zl50-1Y180L-422φ3.5×70m0.4-1.53.512-14Main:ZSY500-40ZSN-315-082280Auxiliary:Zl50-14Y180L-422φ4.0×80m0.4-1.53.516-20Main:ZLY630-35.5ZSN-315-12355Auxiliary:ZSY280-35.5Y200L-430Product AdvantagesProduct Advantages Fuel combustion equipment: Use energy-saving burners to automatically control the air distribution volume and improve the thermal efficiency of the fuel.There is a vertical preheater at the end of the rotary kiln, which makes full use of the high-temperature flue gas generated by the combustion of the rotary kiln to preheat the materials in the preheater. Through this, the materials can partially decompose in the preheater, increase the system output and improve thermal efficiency.There is a vertical cooler at the head of the rotary kiln, which makes full use of the heat contained in the high-temperature whitened material of the rotary kiln to preheat the secondary air to 650°C, thereby improving the thermal efficiency and achieving good economic benefits.Main Products: At Shandong Bullis Metallurgical Engineering Co., Ltd., we pride ourselves on our extensive range of premium metallurgical solutions. Our flagship offering, the Durable Magnesium Production Line Supplier, stands out as a leader in the industry, delivering superior performance and quality to meet all your smelting operation needs.Company ProfileShandong Bullis Metallurgical Engineering Co., Ltd. As an esteemed subsidiary of the prestigious Heze Shuanglong Metallurgical Machinery Group, Shandong Bullis Metallurgical Engineering Co., Ltd. stands proudly in the heart of Shandong Province, China. The Shuanglong Group, renowned for its pioneering advancements in large-scale industrial intelligent equipment, boasts a robust registered capital of 111.1 million yuan and spreads its impressive operations over more than 200,000 square meters of state-of-the-art facilities. With a dedicated workforce exceeding 420 talented professionals, our company excels in multifaceted domains including equipment manufacturing, innovative production line design, comprehensive R&D, precision manufacturing, seamless commissioning, efficient operations, and holistic engineering general contracting. Our expansive business segments traverse the realms of metallurgy, cutting-edge building materials, chemical industry innovations, sustainable environmental protection, and breakthrough new energy solutions. We are committed to delivering unrivaled one-stop equipment and engineering solutions that cater to the diverse needs of our valued clientele.Our advantages30+ Years' Experience420+ Employees 3000+ Successful Cases200000 m2 Factory One-stop solutions provider for metallurgical engineeringCertificationsOur Exhibitions&PartnersPackaging & ShippingShipping Time1-6 monthsMOQ1 SetShipping PortQingdao/Tianjin/Shanghai/Liaoning/GuangzhouServices1. Expert Engineering Comprehensive Consulting and Dynamic Design Excellence We boast a highly-skilled and seasoned team of engineers ready to deliver early-stage consultation and bespoke design services. Our tailored metallurgical processes are crafted for efficiency and energy-saving, ensuring seamless production operations and unwavering product quality.2. Tailored SolutionsBullis specializes in crafting customized metallurgical engineering solutions that align with the unique needs and site specifics of our clients.3. Premium Equipment Supply and Installation Bullis offers robust metallurgical equipment manufacturing capabilities complemented by a professional installation team, guaranteeing precise installation and swift operational readiness.4. Strategic Project Management and Implementation Backed by extensive project management expertise, we excel in resource coordination, strictly adhering to timelines and budgets, ensuring timely project delivery that meets or surpasses industry benchmarks.5. Dedicated After-sales and Maintenance ServicesOur responsive after-sales service team is always ready to swiftly address any customer concerns. We provide regular equipment maintenance and operator training, ensuring your operations are consistently at optimal performance levels. their problems. Provide regular equipment maintenance services and operator training to ensure your production is always in top condition.
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