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Automatic TV Panel Production Line for LED LCD Panel Screen Production1

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Assembly Line Production Line, Electronic Production Line, SMT Production Line, Automatic PCB Inspection on-Line/off-Line

Chipbest Technology (Dongguan) Co., Ltd.

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Product Description  Automatic TV Panel Production Line for LED LCD Panel Screen Production   1General Specifications 1.1Max LED TV PCB Size:460×400 mm1.2Rated Mount Speed:33000CPH1.3Product:LED TV PCB1.4SMD Components Available1.5Rated TV PCB SMD Components Quantity:   Rated SMD components on PCB1000pcs1.6Rated SMD Speed100000CPH1.7Rated Production Speed1600-2000pcs/2 shifts-16hours1.8Min SMD Components Size:0403 1.9Power Supply220V/380Vsangle/3 phase  50Hz1.10Compressed Air System   Rated Pressure6Mpa Air Consumption0.2-0.3m3/min Air Dryer Required  1.11Customer should prepare screw type compressor and air dryer   2Layout3Reference Photos 4Equipment DetailsItemsDescriptionsQtyunitRemarkPhotos4.1Welding Paste Mxier1set Photo for reference  Applications:For Wedling Paste mixingPower Supply:220V/50HZ         ItemsDescriptionsQtyunitRemarkPhotos4.2PCB Loader1set Photo for reference  Model No:LD-300PLC control systemLED DisplayTouch Screen ControlSelf-DiagnosisPCB positioning:       High-accurancy MotorAvailable PCB size:       Min: 50x50mm       Max: 350x250mmOperating Table Height:      900±20mmPCB Frame Size:      L335*W320*H563mmAuto PCB Frame ReplacementPower Supply:       AC:220V-Single Phase      50HzCompressed air:0.4-0.6MpaOut size:L1400xW700xH1250mmGross Weight:PCB Electrostatic Framex3                                                                 ItemsDescriptionsQtyunitRemarkPhotos4.3Paste Printer1set Photo for reference  Model No:G5  (Latest Model,higher accurancy)      High Stability    Available Screen Frame size (PCB+Frame):             Min: L370 × W470mm          Max:L737 x W737mm    Available PCB Size:         Min:L50 × W50mm               Max:L450 x W350mm    Available PCB Thickness:         Min:0.6mm                           Max:14mm    Available PCB Warpage: 1% (corner-corner)    Transportation Speed:         Max:1500mm/s            Adjustable    Support System:Magnetic Pin Manual Up-down table    Squeegee Pressure:0~10Kg  (Program Control)    Clean Mode:Dry/Wet/Vacuum    View Area: 6.4*4.8mm    X/Y/θ Adjusting Range: X/Y:±7mm         θ:±2°    View System:       Two channges (Up-Down) Optics Imaging       Hitachi Camera       Geometry Matching    Print Accurancy :±0.025mm    Repeat Accurancy : ±0.01mm    Cycle Time ≤7.0S    Display-control: full color LED screen    Compressed Air: 4-6Kgf/cm2    Power Supply:380V 50Hz    Power  Consumption:2.5KW    Machine Dimension:L1140×W1400×H1480mm    Machine Weight:1000Kg    Windows Platform    Industry PC Control         ItemsDescriptionsQtyunitRemarkPhotos4.4Inspection-Conveyor Unit3set Photo for reference  Model No:NC-300 E     Applications:    Communication between 2 machines    Photoelectron sensor control,    Adjust position for PCB checker device    Available PCB width: 50-350mm    Easy screen mount;     Paste quality analysis;    With Lamp    Gross Weight:75kgs    Machine Sizes:L1000*H900mm         ItemsDescriptionsQtyunitRemarkPhotos4.6Lead free Reflow Welding Oven1set Photo for reference  Model No:UMR-102A    Pressurizing type forced hot air systems     Direct high temperature motor drive    Inverter adjusting speed    The 10 heating zone    20 heating module  (top 10 /bottom 10 )     Independent temperature control and switch    Temperature control range:room temperature -320 oC    Precision of temperature control:± 1oC (static)    PCB transverse temperature deviation:± 1.5oC    Pressurizing type forced air cooling system    Cooling zoon temperature display    Sectional type heating function    Motor Over-heating Alarm    with the function of analysis, storage,     Recall of temperature curve    PC/PLC control;    Computer self diagnosis    The built-in computer and transmission with UPS    Transmission speed:  0.35-1.5m/Min, accuracy of ±2mm/min    Transport height and direction: 900 ± 20mm     Chain and conveyor belt(W560mm): Synchronously transmission      Protection system:over heating;over speed; miss PCB    Available PCB Width: Min: 50mm     Max:440mm    Available Component height:Top:Max 30mm/Bottom:Max:20mm    Manual / automatic rail width adjust    Flux recycle device;    Automatic chain lubrication function    Computer self diagnosis    Power supply:  AC 3Ф220V 50/60HZ    Starting power: 78KW             Running power: 14KW    Compressed Air:Required    Machine size: L5750*W1430*H1450mm    Gross Weight:3500kg         4.8HANWHA COMPONENT PLACER SM481 PLUS2set Photo for reference  HANWHA COMPONENT PLACER SM481 PLUS    Include:    -Ten-Head-Five-Vision component alignment system*1Gantry    10-axis 5-camera recognition image system*1 cantilever    -Upward vision camera system for fine pitch component (Option)    Fixed camera recognition system (optional)    - Placement Rate/The Best Speed:40,000CPH  (IPC9850)    -Placement Accuracy/:±40μm@3σ/Chip    -Component Range/:Max, 0402 Chip ~ 16mm IC(Standard)    -Board Dimension/:460 (L) x 400 (W) mm                        510 (L) x 460 (W) mm (Option)                        610 (L) x 510 (W) mm (Option)                        740 (L) x 460 (W) mm (Option)    -Thickness/:0.38~4.2mm    - IT and Lot Tracking System/(Option)    -Feeder:Max/. 120 EA (8mm Feeder)    -Back-up pin Package/ (6 EA)    -SMEMA Kit    -Power/:AC 200~415(50/60Hz, 3 Phase), 3.5KVA    -Air consumption/:160Nl/min    -Vacum Pump/: 50Nl/min    -Weight/:1,655 kg    -Dimension/:1650(L) x 1680(D) x 1530 (H)    -Standard Nozzle/:    CN040 x 2 pcs / CN065 x 10 pcs/ CN140 x 2 pcs/ CN220 x 2 pcs / CN400S x 1 pcs         ItemsDescriptionsQty RemarkPhoto for reference4.9Feeders:     8*2mm Feeder10 Air Drive;Tape  8*4mm Feeder60 Air Drive;Tape  12mm Feeder10 Air Drive;Tape  16mm Feeder5 Air Drive;Tape  24mm Feeder3 Air Drive;Tape  Vibration Feeder1 Air Drive;Tape  Feeder Storage Frame1         4.11PCB Unloader1set  Model No:UL-300    PLC control system    LED Display    Touch Screen Control    Self-Diagnosis    PCB positioning:           High-accurancy Motor    Available PCB size:           Min: 50x50mm           Max: 350x250mm    Operating Table Height:          900±20mm    PCB Frame Size:          L335*W320*H563mm    Auto PCB Frame Replacement    Power Supply:           AC:220V-Single Phase          50Hz    Compressed air:0.4-0.6Mpa    Out size:L2040xW700xH1250mm    Gross Weight:    PCB Electrostatic Framex3    Why Chipbest?1. Chipbest has owned more than 50 patents and TUV NORD CE certificate.From 1st generation to 4th generation, Chipbest picks and places machine have gained applause from thousands of electronics hobbyists, start-up owners, lab researchers for its high accuracy, stable performance and affordable price. 2. Efficient After Sales ServiceChipbest has 11 after-sales engineers, act as the strong power back supporters to help user in maintenance and technical support. We shall help to provide a solution within 1-2 hours if any questions arise.The after-sales team works both workday and holidays. 3. Worldwide Sales NetworkChipbest has more than 35 distributors over the world, for example, India, Netherlands, Russia,USA, Japan, South Korea, Turkey, Brazil, Colombia, Vietnam, Iran,Australia,Chile,Argentina and Taiwan.All the distributors could provide more professional pre-sales, training and technical support to local customers. 4. One Stop SMT SolutionIf need related AOI/ loader/ unloader/ reflow oven/ auto stencil printer/ conveyor etc., we can pack them together 5.Innovation6 software engineers,11 hardware engineers,7 electronics engineers,4 testing engineers make sure we can develop a new model in every 1~2 years. 6.Production team115 staff worked in the processes from hardware cutting, assembly, testing to finished goods in warehouse. 100% test from each accessory part to finished machine to keep sure high quality.About ChipbestChipbest is a one-stop automation solution provider of R&D, manufacturing, marketing and service. It has four subsidiaries, namely Chipbest Technology (Dongguan) Co., Ltd.,Chipbest Automation Technology Nanjing Co., Ltd.,Chipbest Automation Technology (Shanghai) Co., Ltd. and Chipbest (Jinxi) Green Ecological Food & Tourism Co., Ltd. (under preparation).Our main products include:1) personal health protection equipment (face mask machine, bed cover machine, shower cap machine, sleeve machine, etc.), 2) nucleic acid (virus) extracting&filling machine,3) swab packaging machine,4) automated production equipment for antigen reagent detection kit,5) automatic assembly equipment for TV sets screen ,6) condom production equipment,7) power battery manufacturing equipment, solar photovoltaic equipment (stringer, printing machine, sintering furnace, diffusion furnace, baking furnace),8) automatic detection equipment for wire solder of solid crystal in the semiconductor field (semiconductor AOI).Our scope covers major industry sectors like automation equipment manufacturing, rice food and gourmet franchise, animal husbandry, green low-carbon ancient village tourism and rural revitalization etc.Through continuous research and innovation, Chipbest Technology (Dongguan) Co., Ltd. independently developed 1) disposable medical flat mask machine, N95 folding mask machine,2) KF94 (fish-shaped) mask machine,3) cup-shaped mask machine, bed cover machine,5) bath cap machine, sleeve machine,6) condom production equipment,7) nucleic acid (virus) extracting&filling machine,8) swab packaging machine,9) automatic production equipment for antigen reagent detection kits,10) automatic TV screen assembly equipment,11) power battery manufacturing equipment, 12) solar photovoltaic equipment (stringer, printing machine, sintering furnace, diffusion furnace, baking furnace),13) automatic detection equipment for wire solder of solid crystal in the semiconductor field (semiconductor AOI), etc.A lot of equipment has been exported to more than 100 countries and regions such as France, Canada, the United States, Turkey, South Korea, Bulgaria, Romania, India, Nepal, Iran, Thailand, etc. Our principle is that the right one is the best. We will provide the most suitable solutions, products and service for the individual needs from different customers all around the world.  

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Assembly Line & Production Line: Automatic TV Panel Production Line for LED LCD Panel Screen Production
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