IPDB › China Industry › Manufacturing & Processing Machinery › Assembly Line & Production Line
CO2 Gas Cylinder Production Line Gas Bottle Hot Spinning Machine1
Assembly Line Production Line, Metal Production Line, CNG Cylinder Machine, Oxygen Cylinder Machine
Wuxi Longterm Machinery Technologies Co., Ltd.
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Product Description CNG cylinder production lineSaw Cutting machine SpecificationBottom&Neck hot spinning machine Machine modelLTG325LTG406Processing diameterDN219-325DN325-406Processing length800-2000mm800-2000mmProcessing thickness5-15mm5-18mmCentral height1100mm1200mmMain engine power90kW144kWRolling wheel swing angle100°100°Spindle speed700rpm700rpmControl methodsCNCCNCMachine dimension1600x2000x1420mm 1800x2000x1600mm Equipment center height1250 mm (spindle center from the bottom plane of the fuselage)Spindle motor144KW (DC)Axial stroke of the slider65mmRadial stroke of the slide17mmRadial clamping force1200KNSpindle speed0-600rpm adjustableDC DriveSiemensMaximum axial force246knMaximum axial feed speed of the die 200mm / sMaximum speed of rotary wheel rotation angle30° / sMaximum rotary wheel torque65KNWave Angle0-100Hydraulic motor90kwScale speed reversing valveItalian ATOSElectronic control systemSiemens 828DHeating power at the pipe end500KW / 1000HzPneumatic load6barAir leakage testing machineSpecification1, high pressure compressed air pressure: ≥ 20Mpa2, test pressure: 20Mpa3, power consumption: 2.2KW4, the working oil pressure: ≤ 12MPa5, hydraulic oil grades: 46 #6, the working pressure: 0.6Mpa7, Dimensions (L × W × H): 5000 × 600 × 2700mm 8, weight: 3.5THeat treatment furnaceMain technical parametersA: Quenching furnace1. Fuel name Natural gas2. Rated burning power 1080KW3. Rated air consumption about 109Nm3/h4. Number of burners: 6 (one for each area)5. Temperature control accuracy ±2oC6. Furnace temperature uniformity ±10oC (heat preservation section)7. The distance between the steel cylinders in the furnace is 390mm8. Process time 70min9. Rated temperature 950oC10. Furnace size is about 6000×2200×1200mm;11. 15 stations in the furnace12. Number of temperature control zones: 3 zones13. Production section (adjustable) is 4.8 points14. Transmission mode Double beam stepping15. The furnace door lifting method: hydraulic power lifting16. The transmission method of the beam: hydraulic stepping type17.PLC Omron programmable controller18. Temperature control instrument Fuji19. Burner burning method direct burning20. Instrument control method PID control21. Walking beam material 0Cr25Ni20Si222. Insulation layer material: aluminum silicate fiber module23. Thermocouple model K-type thermocouple24. Feeding method: Feed-in loading25. Discharging method roll-out discharging26. Explosion-proof method Explosion-proof pressure relief door27. Combustion control method Air-fuel proportional control28. Lifting method: lifting point liftingB: Tempering furnace1. Fuel name Natural gas2. Rated burning power 750KW3. Rated air consumption about 76Nm3/h4. Number of burners: 5 (2 in the first zone, 1 in each other zone)5. Temperature control accuracy ±2oC6. Furnace temperature uniformity ±7.5oC (heat preservation section)7. Number of heating zones 4 zones8. Rated temperature 700oC9. The distance between the steel cylinders in the furnace is 390mm10. Process time 119min.11. The production period is 4.8 points12. Furnace size is about 10000×2200×1200mm;13. The number of stations in the furnace: about 2514. Transmission mode Double beam stepping15. The furnace door lifting method: hydraulic power lifting16. The transmission method of the beam: hydraulic stepping type17.PLC Omron programmable controller18. Temperature control instrument Fuji19. Burner burning method direct burning20. Instrument control method PID control21. Walking beam material 3Cr24Ni7SiNRe22. Insulation layer material: aluminum silicate fiber module23. Thermocouple model K-type thermocouple24. Feeding method: Feed-in loading25. Discharging method roll-out discharging26. Circulation mode Centrifugal small circulation27. Explosion-proof method Explosion-proof pressure relief door28. Combustion control method Air-fuel proportional control29. Lifting method: lifting point liftingExternal Shot blasting machineMain specification1 Workpiece size Diameter: Φ79-267mm Length: 310-2000mm2 Cleaning requirements Comply with GB8923-88 Sa2 1/2 standard3 Production cycle 2-3m/min4 Shot blasting device 2 Model: MLQ034D Power: 2×15 kW5 Use projectiles F1.2~F1.5 (65Mn steel wire cut shot)6 Addition of projectile ~3 t7 Workpiece conveying speed 1~3m/min8 Roller speed 3~6r/min9 Bucket elevator 1 Lifting capacity: 45 t/h Power: 4 kW10 Screw conveyor 4 Conveying capacity: 45 t/h Power: 2.2 kW11 Separator 1 Separation amount: 45t/h Wind speed in separation zone: 4~5 m/s12 Projectile controller 2 Model: QM15K pneumatic gate valve; maximum flow rate: 300 kg/min13 Dust removal system 1 Fan: 7.5KW, ML-12 filter cartridge dust collector, settling box14 Dust concentration ≤90 mg/m315 Equipment noise ≤85 dB16 Total power ~45 kWHardness checking machineUltrasonic testing machineDrilling machineCNC threading machineSpecificationFunction introduction:1. Processing object(1) Diameter range: 232-267MM(2) Length range: 1365-1787mm2. The standard configuration of the machine tool and the main technical parameters of each component:(1) The CNC system adopts the famous domestic brand of Beijing KND1000TciTwo-axis servo control(2) Other configuration: 2.1 Main motor power: 15KW variable frequency motor. 2.2 Rapid traverse speed: Z axis: 10M/MIN X travel: 10M/MIN. 2.3 Tool holder: row knife form 2.4 Maximum clamping workpiece: 267 2.5 Spindle speed range: 100-600r/min 2.6 Equipped with tail top carriage oil cylinder, axial feed to tighten the workpiece. 2.7 Equipped with a discharging cylinder (including manual and semi-automatic functions) to eject the workpiece from the inner hole of the spindle after processing. 2.8 Workpiece clamping adopts positioning at the front arc surface, and the rear arc positioning is tightened. 2.9 Configure automatic centralized lubrication device. 2.10 Strong electric box vitality parts adopt Schneiderr 2.11 Configure chip box (standard configuration) 2.12 Equipped with atomized cooling device, the workpiece cooling effect is good (3 groups). 2.13 The processing area is fully enclosed and protected. 2.14 The machine tool is equipped with three-color lights. 2.15 The color of the machine tool is implemented in accordance with the manufacturer's standard configuration.Expansion testing machine(hydro testing machinemachine parameters1. Length of gas cylinder: 800~2700mm2. Diameter: 279~540 mm3. Volume: 40~310L4. The weight of the gas cylinder: ≤150Kg(3) On-site working environment1. Relative humidity: ≤85%2. Compressed air: 0.4~0.7MPa3. Saturated steam: ≥140oC, 0.5Mpa4. Electricity: 415V±10% 50Hz±2Hz5. The driving track height of the workshop: 7m(4) Technical specifications and requirements1. Production program and usage: 8 hours/shift, 2 shifts/day, 252 days/year.2. Beat: 16-20 pcs/hour/set (including loading and unloading time, taking 65L steel gas cylinder as an example, holding pressure for 30s)3. System design pressure: 50 MPa4. Water pressure test pressure: 20~40MPa5. Minimum resolution of residual deformation: 0.1g 6. Water volume measurement accuracy: ≤0.1ml7. Gas cylinder weighing range: 600kg, accuracy of electronic scale: 200g8. Accuracy of pressure sensor: 0.25%9. Precision pressure gauge: 0.25 level (PSI, MPa double reading value) Working pressure gauge: 1.0 level10. Saturated steam temperature/pressure: 150oC/0.4-0.5MPaInternal shot blasting machineThe main technical specificationsNumber Item Quantity Index1 Single cylinder weight ≤220kg2 Steel cylinder 4 φ219-φ267×800-2200Four stations3 Cleaning effect GB8923-88A-B Sa2.04 Use projectile specifications φ0.8-1.0mm4 Equipment appearance (excludingDust part) length×width×height:7000×5080×3750mm5 Shot blaster 2 Model ST60-DC-2DNumber of spray guns 2Working pressure 0.7MPaSand storage volume 0.26m3Sand loading volume 0.5tCompressed airConsumption 7m3/min (single shot)Injection volume (800-1200)kg/h6 Cylinder turning mechanism 1 Oil cylinderQuantity: 2 pieces, stroke: 10007 Steel cylinder rotation mechanism 2 Power: 1.1 KW8 The amount of projectile added for the first time 1000kg9 Ventilation volume 5000m3/h10 Filter Cartridge Dust Collector 1 Filter Cartridge Dust Collector Power: 7.5KW11 The noise of the whole machine ≤90dB12 Loading (unloading) of steel cylinderSet 1 electric permanent magnet automatic loading and unloading13 Spray gun moving device 1 Power: 1.5 KW14 Traction device 1 QGBQ80-250MF1-KE215 Hydraulic station 1 Power: 7.5KW16 Total power ~18KWEmbossing machineMachine parameters1. Material 34CrMo4 (35CrMo), 37Mn, 30CrMo:2. Mechanical behaviorA. The hardness of the bottle body after quenching and tempering is HB248-300B. Bottle diameter range φ219mm-φ406mmC. The length of the bottle is 600mm--2200mmD. The wall thickness range of the bottle body is 5-12 mmE. Bottle weight≤120KgTwo, print1. Print production beat (including loading and unloading time):A. A row of 70-90 units/hourB. Second row 50~70 units/hourC. Three rows of 35~45 units/hourD. Four rows of 30-40 pieces/hour2. The diameter of the scroll wheel is φ650mm, and the character code is arranged in one row, 200 characters can be arranged without spaces3. Printing requirements:A. Number of printed lines 1-4 linesB. The typewriter can automatically wrap and position automaticallyC. The height of printed font is 6-12mm, the depth of font is 0.4-0.6mm, and the depth of typing is evenD. Except for the effective printing characters after coding, there should be no obvious indentation in other parts (subject to the elimination after normal production and external throwing)E. The first three digits (fixed content) of the serial number of the bottle body are printed by the machine, and the last three digits are manually inserted. The single digit of the weight and volume and the number after the decimal point are also manually inserted, and the machine is printed as a whole. , Make the stamp effect clear and consistent.F. Character code requirements: the life span is printing (normalizing bottle: hardness HB220-240) 2000-4000 pieces/character; (tempered bottle: hardness HB310-330) 1000-1500 upper and lower/characters.G. The rotation speed of the scroll wheel is 0-2.5 rpmPowder coating machineProcess flow:1. Bottle loading machine upper part → automatic powder spraying → curing → forced cooling → lower part of bottle loading machineTechnical specificationSerial number name content1 Product name Steel liner for natural gas cylinders2 Product material 34CrMo43 Product wall thickness 4mm~12mm4 Maximum weight ≤100 kg5 Product length ~2000mm6 Product diameter 232-2677 beats 1.2 points/piece8 Average pitch 9 Theoretical linear speed 0.5min continuously adjustable2. Design guidelines:Serial number name content remarks1 Production method Automatic assembly line Single point load-bearing 100kgHanging method Rotary spreader single-point hanging, driving power 2.2KWTension type heavy hammer typeSpeed regulation method stepless speed regulation 1:102 Designed line speed 0~0.5m/min 0~1.0m/min Speed adjustment range Company introductionWUXI LONGTERM is the manufacturer in the field of hot spinning forming machinery in China, with a well established reputation for outstanding performance.Recognized worldwide for its proprietary design and manufacturing know how. LONGTERM has been involved in this industry since 1990. We got here on the basis of providing strong support to clients who buy our machinery. our machines have been exported to Russia, Ukraine, USA, UK, Turkey, Australia, Kenya, Egypt, India etc...When you 'down' - our job is get you back 'up'Servicing on our machinery has been greatly facilitated by advances in remote control software. This allows us to troubleshoot issues half way around the world and gets you up and running in time frames!We understand what our customers need to stay competitive:Custom quality partsAt an affordable rateIn the fastest possibleMeeting these goals requires precision in everything we do.We are proud to offer these hot spin forming services. But more importantly, we're proud we've helped our customers meet their component manufacturing demands, to grow their business. FAQQ: How can we guarantee quality?A: Always a pre-production sample before mass production; Always final Inspection before shipment;Q: What can you buy from us?A: All the machine for the CNG cylinder production line.Q: Why should you buy from us not from other suppliers?A: Wuxi Longterm Group is group corporation which are professional supplier of cable, LPG gas cylinder, steel drum, LNG and CNGmachinery with more than 25 years of experience and a strong professional R & D teamQ: What services can we provide?A: Online technical support, On-site installation, Spare parts...We need to know the following information to make the quotation to you:1. The technical drawing of the cylinder.2. Daily capacity.Welcome to inquiry!
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