IPDB › China Industry › Manufacturing & Processing Machinery › Assembly Line & Production Line
Full Automatic Power Transformer Radiator Production Line1
Assembly Line Production Line, Other Assembly Line Production Line, Transformer Cooling Production Line, Production Radiator Machine
Shanghai Trintfar Intelligent Equipment Co., Ltd.
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Product Description WorkflowWork flow:Decoiling→roll forming→ hydraulic press→ turn over → multiple spot welding→ side seam welding → head welding → side shearing → head cutting → end product → automatic panel stacking machine Main equipmentsRolling forming stationRolling speed: 6-14 m/minAdjustable pressureEnd punch: 315-ton hydraulic pressRotary encoder & servo drive for length/size accuracy of finsLeveling mechanism ensures flatness of single pieceUnrolled material placed on 5-ton unloading rack via loading trolley & rolled into sheetsOptional buffer pit per customer requestFlipping and joining stationConveying speed: 5-15 m/min180° flipping of radiator finsFlipping device: rotating rack, flipping rack, transmission system, flipping device, pushing device, etc.First sheet reaches preset position → flipped to opposite conveying rackSecond sheet reaches preset position → pushing device moves it onto the first sheet, completing the joiningDouble-head pre-spot welding stationTwo sets of spot welding pressure devicesPower: 60 KVAAfter flipping & assembly, pre-spot welding machine aligns & fixes workpieces for multi-spot weldingGantry multi-spot welding station12 sets of spot welding pressure devicesDouble-head welding head, 6 points/rowAC power supplies: 12 setsPower: 12 * 50 KVADouble-row welding for improved efficiencyDouble-sided seam welding station2 sets of seam welding machines, symmetrically arranged4 sets of seam welding pressure heads2 sets of variable frequency welding power suppliesPower: 2 * 160 KVAMax pressure: 12,000 NDifferential transmission mechanismSeam welding speed: 0-2.8 m/minRolling shearing and leveling stationComposed of machine box, drive device, shearing device, edge crushing mechanism, leveling mechanism, electronic control system, pneumatic system, etc.Rolling shear disc cuts both sides; cutter disc made of alloy tool steel (impact-resistant, wear-resistant, long service life)Rolling shearing speed: 2-6 m/minDriving power: 4 kWEnd punching stationComposed of base, lifting mechanism, punching frame, punching die, punching cylinder, lifting cylinder, and hydraulic stationUsed for shearing loose ends to ensure edge alignment and consistencyPunching die with beveled edge to reduce punching forcePunching machine pressure: 160 TEnd argon arc welding station2 sets of equipment, arranged symmetrically1 set for welding front end, 1 set for welding rear end of workpiece4 sets of Panasonic argon arc welding power suppliesCurrent range: 5-315 AWelding speed: 300-600 mm/minPalletizing stationStorage qty per palletizing rack: 40 pcsPallet spacing: 45 mmGrabbing method: Cylinder clamps material, gripper turns 90° to place on rackMaterial cart working method: Servo stepping movement, moves to next position after placing 1 piece, manual cart replacement when rack is fullOptional accessory machines Header pipe punching machineAssembly FixtureFlange welding tableTurn over table for assembling weldingThe Header Punch Machine automatically indexes to create up to 40 slot pairs on a pipe (max 40 panels). The pipe is cut with 2 specially shaped rectangular slots per panel. Internal support prevents deformation during punching. Cycle time per punch: ~6 seconds.The Horizontal Assembly Fixture aids in assembling radiator panels to header pipes. Panels are placed in a rack fixture at the Automated Stacking Machine and then into the fixture. One end is manually adjusted for length, while the other end uses a hydraulic press to hold and position for tack welding.The powered flange-mount fixture is designed to accurately align mounting flanges on the radiator centerline. With powered adjustments for panel length and assembly depth, it allows quick reconfiguration for production changes. Servo motor positioning ensures precise assemblies.The powered turnover fixture is designed to turnover the radiator elements for the radiator assembly, after welding the header pipe from one side, then turnover the radiator to weld another side.Other informationsProduct DetailsTechnical ServicesTrintfar Horse Transformer Radiator Fin Production Line meets international standards and offers a more economical and competitive price.Adhere to customer-centricity and provide your company with comprehensive pre- sales and after-sales services such as installation, commissioning, training, and maintenance.Fully Automatic Transformer Radiator Fin Production LineLayout DiagramPre-sales service: Before signing the contract, the company provides customers with various production process solutions and technical consulting services for equipment.Installation and commissioning: According to the contract, our company will safely transport the equipment to the installation site designated by the user within the specified time, and send technical service engineers to install it on site. When the user has the basic installation and commissioning spare parts, the technical service engineer will install and debug the machine for the user to use, ensuring that the installation and commissioning site environment is neat, clean and orderly.After-sales Training: The company offers free technical training (min. 5 days) at the buyer's site or the seller's training center. Key topics include:-Control software usage-Power on/off procedures-Panel and software parameter settings-Basic machine cleaning and maintenance-Handling common hardware failures-Operational precautionsEquipment maintenance-One-year warranty after final acceptance;-Customer service response time is within 24 hours;-Paid repairs are provided after the warranty period. Equipment Configuration ListNoNameModelQtyUnit1Automatic unwinding machineFJJ-0-01Set2Rolling forming shearing machineCXJ-0-01Set3Turning and assembling machineFZJ-0-01Set4Double-head pre-spot welding machineDN60-2C1Unit5Gantry 12-head spot welding machineLM-12C1Unit6Double-side seam welding machine2*FVM160-2C1Unit7Rolling and leveling machineJPJ-0-01Unit8End punching machineCQJ-0-01Unit9End argon arc welding machineYHH-4C2Unit10Finished product stacking machineMDJ-0-01Unit11Conveyor rackSSJ-0-010UnitControl system ListPneumaticsAirtacControlMitsubishi or SiemensServo SystemsYaskawaLinear Bearings & ActuatorsTHKHydraulicYuciElectricalSchneider, Siemens
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