IPDB › China Industry › Manufacturing & Processing Machinery › Assembly Line & Production Line
Residential Dishwasher Tub Production Line1
Assembly Line Production Line, Other Assembly Line Production Line, Dishwashing Machine Production, Dish Cleaning Device Fabrication
Wuxi Ido Technology Co., Ltd.
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Product Description Dishwasher Tub Assembly Line by Wuxi IDO Technology Line LayoutNotes:1. Cycle: ≤35S/p2. Space Required: 32*10 mMachine list of the whole line No. Machine NameQ'tyST1Sealing support production line1 setST2Clinching hinge plate (L,R) with frame reinforcement (L,R)1 setST3Corner clinching (frame reinforcement L,R with upper front reinforcement) toget a U-shaped frame reinforcement1 setST4Clinch of bracket spray arm on side-back-side flat and U-bending of side-back-side flat1 setST5Clinch of bracket spray arm on uppercover1 setST6Adhesive sealant dispensing on upper cover and bottom1 setST7Mechanical roll seaming: bottom/upperpart with side-back-side1 setST8Clinching sealing support with Tub1 setST9Clinching frame reinforcement with Tub1 setST10Tub bitumen oven line1 setMachine DetailsST1: Sealing support production line1. The equipment consists of a feeder, a rolling mill, a cutting device, a bending device and a base, all of which are installed on the base. 2.The cutting device is driven by a cylinder and can move as a whole. 3. Bending device: It is divided into two symmetrical bending machines, which work together to complete the U-shaped bending of parts. 4. Flattening device: Installed at the entrance of the rolling mill, with a total of 5 pairs of leveling wheels to complete the leveling of the sheet metal. ST2: Clinching hinge plate (L,R) with frame reinforcement (L,R)1.Use rivet-free clinching technology to achieve material joining. Use C-shaped clinching pliers, and use gas-liquid booster cylinder as clinching power.2.A digital pressure sensor is also designed to feedback the pressure value in real time, which is convenient for manual adjustment of output pressure.3.A material box made of stainless steel is placed on the operating surface, which can store no less than 100 pieces of hinge plate materials. ST3: Corner clinching (frame reinforcement L&R with upper front reinforcement) to get a U-shaped frame reinforcement 1.The clamping mechanism is driven downward by a cylinder, and the positioning mechanism is driven forward and backward by a cylinder or servo motor. 2.The left, right and rear sides of the equipment are designed with aluminum profile + mesh or acrylic protection structure, and an alarm needs to be displayed on the HMI when the maintenance door is opened. ST4: Clinch of bracket spray arm on side-back-side flat and U-bending of side-back-side flat 1.The main body of the equipment is a frame structure, which consists of clinching station, bending station, manual material handling stations, etc. The side-back-side part is transported between two stations using abelt line or a robot. 2.The clinching station consists of upper and lower clinching pilers, gas-liquid booster cylinder, clinching punchand die, profiling positioning tooling, etc. 3.The pressing mechanism is driven downward by a cylinder to bend the side-back-side plate downward. ST5: Clinch of bracket spray arm on upper cover1.Manual operation instructions: After placing two parts (upper cover and bracket) manually, start the equipment to perform clinching. 2.Use rivet-free clinching technology to achieve material joining. 3.The equipment operation surface is designed with an optical grating. 4.An HMI is designed to facilitate manual operation. ST6: Adhesive sealant dispensing on upper cover and bottom 1.The main body of the equipment is a frame structure, which consists of a transverse movement module, an adhesive sealant dispensing station, an inspection station, and an unloading station, etc. 2.The adhesive sealant dispensing station consists of an adhesive sealant injection machine, a robot, a positioning mechanism, a clamping mechanism, etc. 3.One adhesive sealant injection machine supplies sealant to two separate stations.ST7: Mechanical roll seaming: bottom/upper cover with side-back-side 1.After placing 3 parts (bottom, upper cover, side-back-side) manually, start the equipment, the equipment will automatically position and start roll seaming, and automatically eject the product after completion.2.The roll-seaming mechanism is installed on the movable support plates on both sides. The support plates are installed on the slider + guide rail, and are driven by the servo motor to move left and right.ST8: Clinching sealing support with Tub 1.Two servo motors are used on each side to drive two clinching pliers to move lin early to complete all point clinching in sequence. The equipment cycle time must be<25 S/p. 2.Use profiling positioning to locate the sealing support part and use cylinders to press tight on three sides. 3.On the left and right sides of the upper section, cylinders are used to drive the pressing mechanism to press down and press the tub onto the profiling blocks. ST9: Clinching frame reinforcement with Tub 1.Use rivet-free clinching technology to achieve material joining. Use C-shaped clinching pliers, and use gas-liquid booster cylinder as clinching power.2.An oil spraying device is designed for the clinching punch and die.3.Use profiling to locate the reinforcement frame part, and use positioning pins for accurate positioning.4.A separate air storage tank is required to stabilize the air pressure.ST10: Tub bitumen oven line 1.paste the bitumen on the tub surface, manually put the tub on the baking plate chain line, and after heating, manually take out the tub and manually smooth the bitumen on the tub surface. 2.The baking plate chain line is driven by a common motor with adjustable speed. An anti-scratch pad is installed on the plate chain line to avoid scratching the tub. 3.The bitumen is heated by heating tubes, and the number of heating tubes needs to meet the overall cycle requirements. The heating temperature is adjustable between 140-180oC. 4.Both ends of the baking oven are designed with baffles to reduce heat loss. Commercial ComponentsNo.NameBrand1Servo motorMitsubishi or Siemens2Gear motor SEW or Siemens33-phase asynchronous motorSEW or Siemens4HMI Touch screenMitsubishi or Siemens5PLCMitsubishi or Siemens6Pneumatic componentSMC or FESTO7Hydraulic componentREXROTH8Adhesive dispensing componentGraco or Nordson9Inductive switchOmron or SICK or Keyence10Guide rail and slidersHIWIN or THK11BearingsNSK, SKF12Optical grating SICK13RobotABB or KUKA14Glue supply systemGraco, Ingersoll Rand or other brands of equivalent qualityonly after party A agree15Clinching punch and dieIDO or TOX16EncoderOmron,KoyoIDO was established in 2010 and is located in Wuxi, Jiangsu Province. It is committed to providing intelligent production solutions for major manufacturers in the home appliance industry, new energy industry, and robotics industry both domestically and internationally. IDO has the ability of independent research and development, precision machining and manufacturing, and project continuous operation management. IDO is currently improving its three major R&D centers: mold business R&D center, non-standard business R&D center, and standard business R&D center. With technology empowerment, we are fully committed to providing customers with humanized and cost-effective technical solutions. 01.MACHINING& PROCESSING WORKSHOP 02.QUALITYINSPECTION 03.ASSEMBLING WORKSHOP FAQ Q: Are you a factory or trading company?A: We are a factory which has been producing metal stamping moulds for more than 10 years. Q: Do you accept OEM/ODM?A: Yes, of course. We can custom make for you based on your drawing or sample Q: What are your main products?A: We specialize in designing and manufacturing sheet metal stamping tools/moulds mostly for household appliance and automobileindustry, CNC machining parts and mould supporting facilities etc. Q: Do you provide samples? Is it free of charge or extra?A: Yes, we could offer the samples free of charge but do not undertake the cost of freight. Q: How can I get the quotation?A: Normally, we can get back to you within 24 hours when getting your detailed 3D drawing and requirements. If the project includes many different parts, we will try our best to get back asap.In order to quote for you earlier, please provide us the followinginformation together with your inquiry.1) 2D and 3D Drawings (DWG, STP, STEP, X_T, IGES, PDF)2) Material requirement3) Surface treatment requirement4) Quantity (per order/per month/annual)5) Any special demands or requirements, such as packing, labels,delivery,etc. Q: What is your design software?A: CAD, CAXA, UG Q: What's the delivery time?A: The stamping tool manufacturing cycle is 30-50Days, standard stamping parts is 3 to 10 days after payment. If OEM or make thetooling, we will confirm the delivery time with you. Q: What is your term of payment?A: Payment 50% T/T in advance, balance before shipment. Looking for ideal Metal Stamping Tooling Manufacturer & supplier ? We have a wide selection at good prices to help you get creative. All the Automotive Stamping die are quality guaranteed. We are China Origin Factory of Custom Metal Stamping Dies. If you have any question, please feel free to contact us.Product Categories : Sheet Metal Stamping Dies
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