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Full Automatic Equipments Production Line for LED Bulb1
Assembly Line Production Line, Electronic Production Line, SMT Production Line, Automatic PCB Inspection on-Line/off-Line
Chipbest Technology (Dongguan) Co., Ltd.
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Product Description Full Automatic Equipments Production Line for LED Bulb 1General Specifications 1.1Max LED TV PCB Size:460×400 mm1.2Rated Mount Speed:33000CPH1.3Product:LED TV PCB1.4SMD Components Available1.5Rated TV PCB SMD Components Quantity: Rated SMD components on PCB1000pcs1.6Rated SMD Speed100000CPH1.7Rated Production Speed1600-2000pcs/2 shifts-16hours1.8Min SMD Components Size:0403 1.9Power Supply220V/380Vsangle/3 phase 50Hz1.10Compressed Air System Rated Pressure6Mpa Air Consumption0.2-0.3m3/min Air Dryer Required 1.11Customer should prepare screw type compressor and air dryer 2Layout3Reference Photos 4Equipment DetailsItemsDescriptionsQtyunitRemarkPhotos4.1Welding Paste Mxier1set Photo for reference Applications:For Wedling Paste mixingPower Supply:220V/50HZ ItemsDescriptionsQtyunitRemarkPhotos4.2PCB Loader1set Photo for reference Model No:LD-300PLC control systemLED DisplayTouch Screen ControlSelf-DiagnosisPCB positioning: High-accurancy MotorAvailable PCB size: Min: 50x50mm Max: 350x250mmOperating Table Height: 900±20mmPCB Frame Size: L335*W320*H563mmAuto PCB Frame ReplacementPower Supply: AC:220V-Single Phase 50HzCompressed air:0.4-0.6MpaOut size:L1400xW700xH1250mmGross Weight:PCB Electrostatic Framex3 ItemsDescriptionsQtyunitRemarkPhotos4.3Paste Printer1set Photo for reference Model No:G5 (Latest Model,higher accurancy) High Stability Available Screen Frame size (PCB+Frame): Min: L370 × W470mm Max:L737 x W737mm Available PCB Size: Min:L50 × W50mm Max:L450 x W350mm Available PCB Thickness: Min:0.6mm Max:14mm Available PCB Warpage: 1% (corner-corner) Transportation Speed: Max:1500mm/s Adjustable Support System:Magnetic Pin Manual Up-down table Squeegee Pressure:0~10Kg (Program Control) Clean Mode:Dry/Wet/Vacuum View Area: 6.4*4.8mm X/Y/θ Adjusting Range: X/Y:±7mm θ:±2° View System: Two channges (Up-Down) Optics Imaging Hitachi Camera Geometry Matching Print Accurancy :±0.025mm Repeat Accurancy : ±0.01mm Cycle Time ≤7.0S Display-control: full color LED screen Compressed Air: 4-6Kgf/cm2 Power Supply:380V 50Hz Power Consumption:2.5KW Machine Dimension:L1140×W1400×H1480mm Machine Weight:1000Kg Windows Platform Industry PC Control ItemsDescriptionsQtyunitRemarkPhotos4.4Inspection-Conveyor Unit3set Photo for reference Model No:NC-300 E Applications: Communication between 2 machines Photoelectron sensor control, Adjust position for PCB checker device Available PCB width: 50-350mm Easy screen mount; Paste quality analysis; With Lamp Gross Weight:75kgs Machine Sizes:L1000*H900mm ItemsDescriptionsQtyunitRemarkPhotos4.6Lead free Reflow Welding Oven1set Photo for reference Model No:UMR-102A Pressurizing type forced hot air systems Direct high temperature motor drive Inverter adjusting speed The 10 heating zone 20 heating module (top 10 /bottom 10 ) Independent temperature control and switch Temperature control range:room temperature -320 oC Precision of temperature control:± 1oC (static) PCB transverse temperature deviation:± 1.5oC Pressurizing type forced air cooling system Cooling zoon temperature display Sectional type heating function Motor Over-heating Alarm with the function of analysis, storage, Recall of temperature curve PC/PLC control; Computer self diagnosis The built-in computer and transmission with UPS Transmission speed: 0.35-1.5m/Min, accuracy of ±2mm/min Transport height and direction: 900 ± 20mm Chain and conveyor belt(W560mm): Synchronously transmission Protection system:over heating;over speed; miss PCB Available PCB Width: Min: 50mm Max:440mm Available Component height:Top:Max 30mm/Bottom:Max:20mm Manual / automatic rail width adjust Flux recycle device; Automatic chain lubrication function Computer self diagnosis Power supply: AC 3Ф220V 50/60HZ Starting power: 78KW Running power: 14KW Compressed Air:Required Machine size: L5750*W1430*H1450mm Gross Weight:3500kg 4.8HANWHA COMPONENT PLACER SM481 PLUS2set Photo for reference HANWHA COMPONENT PLACER SM481 PLUS Include: -Ten-Head-Five-Vision component alignment system*1Gantry 10-axis 5-camera recognition image system*1 cantilever -Upward vision camera system for fine pitch component (Option) Fixed camera recognition system (optional) - Placement Rate/The Best Speed:40,000CPH (IPC9850) -Placement Accuracy/:±40μm@3σ/Chip -Component Range/:Max, 0402 Chip ~ 16mm IC(Standard) -Board Dimension/:460 (L) x 400 (W) mm 510 (L) x 460 (W) mm (Option) 610 (L) x 510 (W) mm (Option) 740 (L) x 460 (W) mm (Option) -Thickness/:0.38~4.2mm - IT and Lot Tracking System/(Option) -Feeder:Max/. 120 EA (8mm Feeder) -Back-up pin Package/ (6 EA) -SMEMA Kit -Power/:AC 200~415(50/60Hz, 3 Phase), 3.5KVA -Air consumption/:160Nl/min -Vacum Pump/: 50Nl/min -Weight/:1,655 kg -Dimension/:1650(L) x 1680(D) x 1530 (H) -Standard Nozzle/: CN040 x 2 pcs / CN065 x 10 pcs/ CN140 x 2 pcs/ CN220 x 2 pcs / CN400S x 1 pcs ItemsDescriptionsQty RemarkPhoto for reference4.9Feeders: 8*2mm Feeder10 Air Drive;Tape 8*4mm Feeder60 Air Drive;Tape 12mm Feeder10 Air Drive;Tape 16mm Feeder5 Air Drive;Tape 24mm Feeder3 Air Drive;Tape Vibration Feeder1 Air Drive;Tape Feeder Storage Frame1 4.11PCB Unloader1set Model No:UL-300 PLC control system LED Display Touch Screen Control Self-Diagnosis PCB positioning: High-accurancy Motor Available PCB size: Min: 50x50mm Max: 350x250mm Operating Table Height: 900±20mm PCB Frame Size: L335*W320*H563mm Auto PCB Frame Replacement Power Supply: AC:220V-Single Phase 50Hz Compressed air:0.4-0.6Mpa Out size:L2040xW700xH1250mm Gross Weight: PCB Electrostatic Framex3 Why Chipbest?1. Chipbest has owned more than 50 patents and TUV NORD CE certificate.From 1st generation to 4th generation, Chipbest picks and places machine have gained applause from thousands of electronics hobbyists, start-up owners, lab researchers for its high accuracy, stable performance and affordable price. 2. Efficient After Sales ServiceChipbest has 11 after-sales engineers, act as the strong power back supporters to help user in maintenance and technical support. We shall help to provide a solution within 1-2 hours if any questions arise.The after-sales team works both workday and holidays. 3. Worldwide Sales NetworkChipbest has more than 35 distributors over the world, for example, India, Netherlands, Russia,USA, Japan, South Korea, Turkey, Brazil, Colombia, Vietnam, Iran,Australia,Chile,Argentina and Taiwan.All the distributors could provide more professional pre-sales, training and technical support to local customers. 4. One Stop SMT SolutionIf need related AOI/ loader/ unloader/ reflow oven/ auto stencil printer/ conveyor etc., we can pack them together 5.Innovation6 software engineers,11 hardware engineers,7 electronics engineers,4 testing engineers make sure we can develop a new model in every 1~2 years. 6.Production team115 staff worked in the processes from hardware cutting, assembly, testing to finished goods in warehouse. 100% test from each accessory part to finished machine to keep sure high quality.About ChipbestChipbest is a one-stop automation solution provider of R&D, manufacturing, marketing and service. It has four subsidiaries, namely Chipbest Technology (Dongguan) Co., Ltd.,Chipbest Automation Technology Nanjing Co., Ltd.,Chipbest Automation Technology (Shanghai) Co., Ltd. and Chipbest (Jinxi) Green Ecological Food & Tourism Co., Ltd. (under preparation).Our main products include:1) personal health protection equipment (face mask machine, bed cover machine, shower cap machine, sleeve machine, etc.), 2) nucleic acid (virus) extracting&filling machine,3) swab packaging machine,4) automated production equipment for antigen reagent detection kit,5) automatic assembly equipment for TV sets screen ,6) condom production equipment,7) power battery manufacturing equipment, solar photovoltaic equipment (stringer, printing machine, sintering furnace, diffusion furnace, baking furnace),8) automatic detection equipment for wire solder of solid crystal in the semiconductor field (semiconductor AOI).Our scope covers major industry sectors like automation equipment manufacturing, rice food and gourmet franchise, animal husbandry, green low-carbon ancient village tourism and rural revitalization etc.Through continuous research and innovation, Chipbest Technology (Dongguan) Co., Ltd. independently developed 1) disposable medical flat mask machine, N95 folding mask machine,2) KF94 (fish-shaped) mask machine,3) cup-shaped mask machine, bed cover machine,5) bath cap machine, sleeve machine,6) condom production equipment,7) nucleic acid (virus) extracting&filling machine,8) swab packaging machine,9) automatic production equipment for antigen reagent detection kits,10) automatic TV screen assembly equipment,11) power battery manufacturing equipment, 12) solar photovoltaic equipment (stringer, printing machine, sintering furnace, diffusion furnace, baking furnace),13) automatic detection equipment for wire solder of solid crystal in the semiconductor field (semiconductor AOI), etc.A lot of equipment has been exported to more than 100 countries and regions such as France, Canada, the United States, Turkey, South Korea, Bulgaria, Romania, India, Nepal, Iran, Thailand, etc. Our principle is that the right one is the best. We will provide the most suitable solutions, products and service for the individual needs from different customers all around the world.
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