IPDB › China Industry › Manufacturing & Processing Machinery › Assembly Line & Production Line
Online Automatic Optical PCB Inspection Aoi Machine for SMT Line1
Assembly Line Production Line, Electronic Production Line, Aoi, SMT Aoi Machine
Dongguan ICT Technology Co.,Ltd.
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Product Description Online Automatic Optical Pcb Inspection Aoi Machine For smt LineProduct DescriptionI.C.T SMT AOI captures board image in real time by high precision color industrial camera. Adopt Convolution Neural Network (CNN)algorithm to process images. Judge components defects and soldering defects intelligently.Features:1. For SMT pre-reflow, post-reflow inline inspection.2. High inspection rate and low false alarm rate.3. Granite platform, greatly improve machine precision and stability.4. Programmable RGB+W LED lighting source. Bilateral telecentric lens, low distortion and high depth of field .5. Simplified programming flow, very simple interface. Support batch modifying parameters with one-key.6. Centralized control. Interconnection between multiple equipment.7. Multiple configurations meet different inspection demands.8. Inspection ability: insufficient, short, soldering hole, solder covering pin, contamination, misalignment, missing part,skewed,billboard, mounting on side, overturn, wrong part, damaged, float, polarity, pseudo soldering, empty solder, excessive glue etc.9. Good stability(GR&R<10% @6 Sigma, CPK>1.33) Test deviation accuracy less than ±0.25mm.10. PCB warpage compensation: total Mark compensation calibration, component position frame compensation.11. Data is traceable. Support SPC alarm, LOG automatic collecting and storage function, NG warning/alarm function, Remote programming & debuggingSpecification ModelI.C.T SMT AOI AI-5146 I.C.T SMT AOI AI-5146DMini Component01005chip,0.3pitch IC and Special shapedResolution@FOV 10um@40*30mm15um@40*30mmCamera12M pixel intelligent digital industrial cameraLensTelecentric lensLightRGB+W 4 color integralInspection Speed0.23sec/FOVInspection AlgorithmCNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.Inspection ItemComponent: Absent, Reversed, Mis-alignment, Broken, Extra, Foreign matter, Stained, etc.Solder: Insufficient solder, excessive solder,bridging,pseudo solder etc.Other: Bar code Recognition/QR code Recognition/OCR. PCB Size50*50mm~510*460mm(Large board mode:Left to right: max 730*460mmRight to left: max 640*460mm)50*50mm~510*610mm(Single rail operation)50*50mm~510*330mm(Dual rail operation)RailSingle rail Dual railPCB HeightTop:25mm,Bottom:80mm Top:25mm,Bottom:30mmPCB Thickness0.3 ~ 6.0mmPCB Edge3.7mmPCB Warpage±3.0mmPCB WeightMax:3KgConveyor Height900±20mmWith AdjustmentManual&AutoConveyor DirectionL ~R or R ~LPowerAC220 50/60Hz,5ARated power 380WCommunicationSMEMAWeight750Kg790KgCustomers' FeedbackClient Background:A leading smart meter manufacturer approached us with the need to establish SMT line for their production facility. They required a complete solution, from planning to execution.Our Solution:We provided a one-stop service that included layout design, equipment selection, and installation. Our team worked closely with the client to understand their specific needs and production goals. We then customized the assembly line to ensure efficiency and scalability.Outcome:The SMT line was successfully installed and operational within the agreed timeline. The client's production capacity increased significantly, allowing them to meet the growing demand for smart meters in their market.Client Background:An automotive electronics manufacturer needed to set up a full-auto SMT assembly line to expand their product offerings. They were looking for a reliable partner to help them build this new line from scratch.Our Solution:We offered a comprehensive service, starting with a detailed analysis of their requirements. Our team designed a tailored SMT assembly line machine that met the high standards of the automotive industry. We also provided on-site installation and training to ensure smooth operation.Outcome:The new tht line was completed on time and met all industry standards. The client was able to enhance their production capabilities, resulting in higher output and better quality control in their automotive electronics production.Client Background:A set-top box manufacturer wanted to establish a new SMT production line to increase production capacity and improve product quality. They needed a partner who could deliver a turnkey solution.Our Solution:We provided a one-stop service, including factory layout design, equipment sourcing, and installation. Our team ensured that the assembly line was optimized for the client's specific needs, focusing on efficiency and ease of use.Outcome:The SMT line was successfully launched, and the client saw immediate improvements in production speed and product quality. This allowed them to better compete in the rapidly growing set-top box market. CertificationsPacking & DeliveryStandard Wooden Case with Vacuum PackageShipping Way:· By air, for sample and small package, international express like DHL, UPS, EMS...· By sea, for large package and quantity;· Other ways as customer requested. Delivery Time: · Within 35 Days.Our CompanyI.C.T is a leading provider of factory planning solution. we have 3 wholly-owned factories, providing professional consultation and services for global customers. We have more than 22 years of electronic industry experience, through our superior resources in China to provide global customers with systematic overall solutions.We not only provide a complete set of equipment, but also provide full range of technical support and services, and give customers more reasonable professional advice. We help many customers to set up factories in LED, TV, mobile phone, DVB, EMS and other industries all over the world. We are trustworthy. ExhibitionFAQQ: What we can do for you?A: One-stop SMT Solution Supplier; Reliable SMT Partner Q: Are you a trade company or manufacturer?A: Full SMT machines maufacturer for smt line in China; OEM & ODM service are available. Q: What is your delivery date?A: About 35 days after receipt of payment. Q: What is your payment terms?A: 30% deposit in advance and 70% balance before shipment. Q: What your main customers?A: Huawei, Foxconn, Vtech, Sumida, Kemet, Vishay, Canon, Jabil etc. Q: Why choose you?A: Leading SMT Supplier in China; Professional SupplierTrade assurance to USD 560,000+; Professional after-sales service team. Online Automatic Optical Pcb Inspection Aoi Machine For smt LineOnline Automatic Optical Pcb Inspection Aoi Machine For smt LineOnline Automatic Optical Pcb Inspection Aoi Machine For smt Line
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