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Fully Automatic SMT LED PCB Solder Paste Stencil Screen Printer Solder Printer Machine with Good Price for Production Line1
Assembly Line Production Line, Other Assembly Line Production Line, Machine, Printing Machine
Shenzhen HTGD Intelligent Equipment Co., Ltd.
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Product Description Fully Automatic SMT LED PCB Solder Paste Stencil Screen Printer MegaWith Good Price For Production LineTechnical Parameters PCB parameters Maximum board size(X x Y)450mm x 350mmMinimum board size(Y x X)50mm x 50mmPCB thickness0.4mm~6mmWarpageMax. PCB ≤1%DiagonalMaximum board weight6KgBoard margin gapConfiguration to 3mmMaximum bottom gap20mmTransfer speed1500mm/s(Max)Transfer height from the ground900±40mmTransfer orbit directionLeft-Right,Right-Left,Left-Left,Right-RightTransfer modeOne stage orbitPCB damping methodProgrammable flexible side pressure, (Optional: 1,Bottom integral suction cavity vacuum, 2.Multipoint partial vacuum at the bottom; 3. Edge locking and Substrate clamping)Support methodMagnetic thimble, Equal high block,Vacuum suction cavity; Special workpiece fixturePrinting parameters Printing headLinear motor type close loop printing headTemplate frame size470mm x 370mm~737 mm x 737 mmMaximum printing area(X x Y)450mm x 350mmSquegee typeSteel scraper/Glue scraper(Angel 45°/50°/60° matching the printing process)Squegee length220mm~ 500mm Squegee height65±1mmSquegee thickness0.25mm Diamond-like carbon coatingPrinting modeSingle or double scraper printingDemoulding length0.02 mm - 12 mmPrinting speed0 ~ 200 mm/s Printing pressure0.5kg - 10KgPrinting stroke±200 mm (From the center)Image parameters Field of view6.4mm x 4.8mmPlatform adjustment rangeX.Y:±7.0mm,θ:±2.0°Benchmark point typeStandard shape benchmark point(SMEMA standard), solder pad/openingsCamera systemIndependent camera,upwards/downwards imaging vision systemPerformance parameters Repetition precision of image calibration±10.0micron @6 σ,Cpk ≥ 2.0Repetition precision of printing±20.0micron @6 σ,Cpk ≥ 2.0Cycle time<7sProduct changeover<5minsEquipment Power supplyAC220V±10%,50/60HZ,15AAir supply4~6Kg/cm2, 10.0 Diameter of the tube Gas consumption About 5L/minOperating systemWindows 7External dimension1140mm(L) x 1450mm(W) x 1480mm(H) (Without light,monitor and keyboard)Machine weight Around 1000KgTemperature and humidity control module(optional)Environment temperature23±3?CRelative humidity45-70%RH4Standard Configuration:1. Accurate optical positioning systemFour way light source is adjustable, light intensity is adjustable, light is uniform, and imag acquisition is more perfect; Good identification (including uneven mark points), suitable for tinning, copper plating,Gold plating, tin spraying, FPC and other types of PCB with different colors.2. High efficiency and high adaptability stencil cleaning systemThe new wiping system ensures full contact with the stencil ; three cleaning methods of dry, wet and vacuum, and free combination can be selected; soft wear-resistant rubber wiping plate, thorough cleaning, convenient disassembly, and universal length of wiping paper.3. Intelligent squeegee systemIntelligent programmable setting, two independent direct motors driven squeegee, built-in precise pressure control system.4. Simple and reliable PCB positioning systemAdaptive PCB board thickness, software tunable flexible side pressure and magnetic supporting device. Available Options Configuration:1. Automatic solder paste filling functionRegular and fixed point automatic addition of solder paste,to ensure the quality of solder paste and the amount of solder paste in the stencil. In order to ensure that the customer can carry out the quality of stable and continuous printing for a long time, improve productivity.Can be real-time monitoring the roll diameter of the solder paste on screen trigger automatically add functionality2. Detection function of solder paste margin of stencilReal time detection of solder paste margin (thickness) on stencil,intelligent prompt for tin filling3. Detection functionof Stencil pluggingBy compensating the light source above the stencil, CCD is used to check the mesh in real time,so as to quickly detect and judge whether the stencil is blocked after cleaning,and carry out automatic cleaning, which is a supplement to the 2D detection of PCB.4. Automatic dispensing functionAccording to different printing process requirements, PCB can be accurately dispensing tin,line drawing,filing and other functional operations after printing.5. Squeegee pressure close-loop feedback controlBuilt in precise digital pressure sensor control system, through the squeegee pressure feedback system, it can accurately display the original pressure value of the squeegee,intelligently adjust the depth of the squeegee pressure,ensure the constant pressure value inthe printing process and obtain the highest process control, and realize the perfect printing of high-density and fine spacing devices.6. Temperature and humidity control functionAutomatic regulation and supervision of temperature and humidity in the printing press to ensure the stable physical characteristics of printing Materials.7. Magnetic squeegeeMagnetic adsorption squeegee blade,instead of screw hole positioning mode, convenient and quick replacement.8. Vacuum suction plate and upperpress functionIt can automatically clamp PCB of various sizes and thicknesses to effectively overcome the deformation of the board,Make sure that the tin is evenly printed.9. Support MES system seamless dockingIt can scan the 1D code 2D code on the customer PCB and record the relevant information.which can be shared with the customer MES system. MES system uses 2D code,1D code, mobile IOT and other technologies to conduct scientific management on the warehouse material preparation and prevention, incoming material picking management, material loading and error prevention,production scheduling,quality traceability,Kanban control,etc. in the SMT production process. Through the optimization process to improve the production efficiency,improve product quality,shorten the production cycle, reduce the manufacturing cost,to achieve a comprehensive and scientific traceability management,to help enterprises quickly respond to market changes, improve the core competitiveness.10. SPI online function interfaceA closed-oop system is formed by connecting with SPI.After receiving feedback information of defective SPI printing, the machine will automatically adjust the offset according to SPI feedback. The XY offset can be adjusted automatically within 3PC.and clean the stencil, improve the printing quality and production efficiency,constitute a complete printing feedback system. Other Available options Configuration:Item No.Function1Paste Roll Height Monitor (aPRHM)2Internal temperature and humidity detection on the work area3Window 10 system4Upper Press Function5PCB Size 525 mm * 350 mm6PCB board support method Grid-Lock7Support pins or support block detection sensor8Squeegee holder9System of adding solder paste from cartridge Semko 6 Oz10Control - by touch screen monitor11PC must have (SSD)12Range of adjustment feets from 45 to 160 mm136.1 Software can save log-files6. 2 Log-files contain data about all possible parameters of the equipment6.3 Discreetness of data saving may be set up without limits6.4 Export of log-files to Excel or Access6.5 Alarm system in case of parameters are not correspond to preset parameters6.6 Possibility of remote export of log files6.7 For all parameters of the equipment there will be possibility of setting up of critical value of such parameters and further actions (means stoppage or further work with indication and information in separate log-file) with marks in log-files only in case of preset parameters will go beyond critical value.14UPS Company information: HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc. Shenzhen HTGD Intelligent Equipment Co., Ltd established in 2008.300+ staffs2,000 sets machines production capability per yearSales and service covers 35+ countries around the world. Focus on design&research based on customer's requestHTGD & GDK two brands 40,000 square meter advanced standard production workshopISO 9001 approval and CE certificate More than 80 utility model patents and 5 invention patents30000+ big customers in China, who are specialized in cell phone, home appliance spare parts, medical electrical parts, etc. HTGD&GDK is focus on solder paste( screen printer), AOI, SPI, dispenser, loader, unloader, conveyor, reflow oven, design and produce, and provide SMT whole line service for customers around the world. Meanwhile provide THT whole line service too. Production line:10000 square meters standard modern standard precision equipment production workAfter-Sales service:Technical support# From the purchase date, one year free warranty, lifelong maintenance# Provide technical update and technical service at any time# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions# Provide technical training according to customer needsService support# Since the date of purchase, the customer has become a lifetime member of our company and enjoys the all-day waiting service# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner# Provide door-to-door service, one - on - one designated service policyAdvantage, Why choose us:1. GDK,HTGD Self-branded famous manufacture around the world2. Self developed and owned software, Company industry experience3. 2000 sets production capability per year4. CE,ISO,TUV certified company5. We have many years of SMT sales, installation and after-sales service experience.6. We have exported the whole line of SMT equipment in North America,South America, Europe, Southeast Asia, Middle East and other countries. Many of them are new customers starting from scratch.7. We assist customers to train professional technicians and provide technical support at any time.8. We solve all SMT problems for our customers.SMT whole line supportWe provide SMT equipment and solutions for the whole line.Customer Visiting:Customer Site:Other Products support:Exhibition show:Company's cultural and recreational activities:Organize all kinds of cultural and recreational activities for employees...Packing: VACCUM +WOODEN BOX. ------------FAQ----------------------------------------------------Q: What we can do for you?A: Total SMT Machines and Solution, professional Technical Support and Service.Q:Are you a trade company or a manufacturer?A: OEM & ODM service are available.Q: What is your delivery date?A: The delivery date is about 35 days after receipt of payment.
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