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Rotary Magnesium Kiln for Nigeria Medium-Scale Building and Metallurgy Production Lines1
Assembly Line Production Line, Metal Production Line, Energy-Efficient Kiln, Tropical Ready Kiln
Shandong Bullis Metallurgical Engineering Co., Ltd.
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Product Description Product DescriptionThe metallic magnesium production line presents a state-of-the-art rotary kiln, masterfully crafted to cater to the distinct calcining demands of dolomite, perfectly harmonizing with the acclaimed Pidgeon method's requirements for magnesium smelting. This kiln emerges as the cornerstone of the dolomite calcining system, integral to achieving an impeccable production journey. The products resulting from this cutting-edge rotary kiln exhibit a consistently stable and uniform quality, ensuring superior performance with every batch., characterized by their remarkable high activity and minimal ignition loss. This unwavering adherence to the rigorous benchmarks of the Pidgeon method for magnesium smelting significantly amplifies the magnesium extraction rate. Moreover, it enhances silicon utilization, thus sharply decreasing the production and consumption rates of metal magnesium.It stands as the quintessential apparatus for dolomite calcination within the magnesium sector, epitomizing both efficiency and reliability.The comprehensive magnesiumsmelting process entails several essential phases: beginning with the careful storage of raw materials, followed by the dolomite calcination, effective grinding, and meticulous briquetting. This is succeeded by the reduction and refining stages. Initially, raw dolomite is precisely crushed into ideal fragments (20-40mm) using a high-performance crusher. Subsequently, it undergoes sintering in a cutting-edge rotary kiln, is effectively cooled with an advanced cooler, finely ground into powder with a state-of-the-art ball mill, and pressed into robust spheres via a high-capacity ball press. This calcined dolomite, processed within either rotary or vertical kilns, is systematically transformed into 'calcined white', finely crushed, and meticulously mixed with ferrosilicon and fluorite powders to form a cohesive dough. This mixture is placed into a heat-resistant stainless steel reduction tank and situated within a reduction furnace, heated to an optimal 1200-1250°C under a precise vacuum of 1.33Pa. At this critical stage, crude magnesium is meticulously extracted, undergoing advanced flux refining, cast into pristine ingots, and receiving a state-of-the-art surface treatment to produce commercially viable, high-quality finished magnesium ingots.Product ParametersBasic parametersProduct NameMagnesium Production LineDimensionΦ1.6x32m-Φ5.2×72mCapacity10,000-200,000 Tons/YearFuelCoke oven gas, natural gas, coal bed methane, pulverized coal, etc.Main Technical SpecificationsDimension/mSpeed(r/min)Slope/%Capacity(t/h)ReducerMotor ModelMotor Powerφ1.6×32m0.58-2.8542ZQ75-50YCT250-4A18.5φ1.6/1.9×36m0.53-1.5942.5-3ZQ110-7YCTZ50-4B22φ1.9×39m0.53-1.5943-3.4ZQ125-7YCT315-4A37φ2.2×45m0.214-1.643.54-5Main: ZS125-5YCT315-4B45Auxiliary:ZQ40-40Y112M-44φ2.5×50m0.62-1.53.55-6Main:ZS165-5YCT355-4A55Auxiliary:ZS50-1Y160M-67.5φ2.5×55m0.62-1.53.55-6Main: ZS165-5YCT355-4A55Auxiliary:ZS50-1Y160M-67.5φ2.8×55m0.62-1.53.56-7Main: ZS165-5YCT355-4B75Auxiliary:ZS50-1Y160L-611φ3.0×60m0.5-1.53.57-9Main:ZS165-3ZSN-280-11B125Auxiliary:ZS50-1Y160L-611φ3.2×64m0.4-1.53.58-10Main:ZS130-16ZSN-280-11B190Auxiliary:Zl50-1Y180L-422φ3.5×70m0.4-1.53.512-14Main:ZSY500-40ZSN-315-082280Auxiliary:Zl50-14Y180L-422φ4.0×80m0.4-1.53.516-20Main:ZLY630-35.5ZSN-315-12355Auxiliary:ZSY280-35.5Y200L-430Product AdvantagesProduct Advantages Fuel combustion equipment: Use energy-saving burners to automatically control the air distribution volume and improve the thermal efficiency of the fuel.There is a vertical preheater at the end of the rotary kiln, which makes full use of the high-temperature flue gas generated by the combustion of the rotary kiln to preheat the materials in the preheater. Through this, the materials can partially decompose in the preheater, increase the system output and improve thermal efficiency.There is a vertical cooler at the head of the rotary kiln, which makes full use of the heat contained in the high-temperature whitened material of the rotary kiln to preheat the secondary air to 650°C, thereby improving the thermal efficiency and achieving good economic benefits.Main Products: At Shandong Bullis Metallurgical Engineering Co., Ltd., our name is synonymous with pioneering excellence in the realm of metallurgical engineering. Our standout creation, the High-Capacity Magnesium Metal Plant, represents the pinnacle of cutting-edge engineering achievements. This state-of-the-art facility is meticulously designed to deliver unmatched efficiency, all while embracing core eco-friendly values. It acts as a powerful enabler for industries, empowering them to exponentially enhance their production capabilities without sacrificing sustainability. Our relentless commitment to engineering innovation and ecological responsibility places us at the forefront of the metallurgical sector, offering products that exemplify outstanding quality and unparalleled performance excellence.Company ProfileShandong Bullis Metallurgical Engineering Co.,Ltd.stands as a prestigious subsidiary of the renowned Heze Shuanglong Metallurgical Machinery Group. Perfectly positioned in the bustling province of Shandong, China, Shuanglong Group exemplifies industry excellence as a premier, large-scale industrial intelligent equipment manufacturing titan. With an impressive registered capital of 111.1 million yuan, an expansive factory area surpassing 200,000 square meters, and a team of over 420 passionate professionals, Shandong Bullis continually achieves unparalleled success in its field. Our core competencies span the full spectrum of equipment manufacturing, complete production line design, groundbreaking research and development, precise manufacturing, seamless commissioning, and proficient operations, along with comprehensive engineering general contracting. Our diverse operations span metallurgy, building materials, the chemical industry, environmental protection, and the burgeoning new energy sectors. We are proud to deliver an unrivaled one-stop solution for all equipment and engineering needs, guaranteeing exceptional quality and triumph in every venture.Our advantages30+ Years' Experience420+ Employees 3000+ Successful Cases200000 m2 Factory One-stop solutions provider for metallurgical engineeringCertificationsOur Exhibitions&PartnersPackaging & ShippingShipping Time1-6 monthsMOQ1 SetShipping PortQingdao/Tianjin/Shanghai/Liaoning/GuangzhouServices1. Engineering Consulting and Design Our distinguished team of seasoned engineers stands ready to offer unmatched, comprehensive early-stage consultation and innovative design services. We excel in developing tailor-made, energy-efficient metallurgical process designs, ensuring flawless production operations and unyielding product quality. Our services are precisely customized to align with your specific requirements and operational needs, paving the way for excellence.2. Customized SolutionsAt Bullis, we are wholly committed to delivering meticulously customized metallurgical engineering solutions. These are precisely designed to meet the distinct needs and environments of each client, ensuring optimized outcomes and extraordinary operational excellence. We aim to set new industry standards and consistently surpass expectations, ushering in a new era of innovation.3. Equipment Supply and Installation Bullis is proud to offer unrivaled metallurgical equipment processing capabilities, supported by an exceptionally skilled installation team. We guarantee precise equipment installation and immediate operational readiness. Our commitment ensures your operations commence smoothly and efficiently, right from the outset, delivering seamless integration and immediate impact.4. Project Management and Implementation Leveraging our extensive project management expertise, we expertly coordinate resources to ensure projects progress seamlessly within timelines and budgets. We consistently deliver on-time results with quality that meets or exceeds industry benchmarks, guaranteeing the resounding success of your project. Our strategic approach fosters reliability and innovation.5. After-sales and Maintenance ServicesOur proactive and responsive after-sales service team is fully dedicated to addressing our customers' needs swiftly. We provide regular equipment maintenance and thorough operator training to ensure your operations consistently reach peak performance. This minimizes downtime and maximizes productivity, ensuring sustained success and operational excellence.
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