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High-Performance Magnesium Kiln Line Supporting African Market with Reliable Output Stability2
Assembly Line Production Line, Metal Production Line, Corrosion-Resistant Kiln, High-Yield Production Kiln
Shandong Bullis Metallurgical Engineering Co., Ltd.
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Product Description Product DescriptionThe metallic magnesium production line presents a state-of-the-art rotary kiln, meticulously designed to meet the specialized calcining needs of dolomite. It seamlessly integrates with the renowned Pidgeon method, ensuring a flawless magnesium smelting process. This kiln stands as the vital core of the dolomite calcining system, playing a crucial role in achieving a superior production cycle. The products emerging from this advanced rotary kiln possess consistently stable and uniform quality, ensuring outstanding performance every time., distinguished by their exceptional high activity and negligible ignition loss. This ensures strict compliance with the stringent process standards of the Pidgeon method for magnesium smelting, markedly enhancing the magnesium extraction rate and optimizing silicon utilization, which significantly lowers the production and consumption rates of metal magnesium.It stands as the ultimate tool for dolomite calcination within the magnesium industry, embodying peak efficiency and reliability.The comprehensive magnesiumsmelting process encompasses several crucial stages: raw material storage, dolomite calcination, grinding, and briquetting, followed by reduction and refining. Initially, the raw dolomite is precisely crushed into optimal fragments (20-40mm) using a high-efficiency crusher. Next, it undergoes sintering in a state-of-the-art rotary kiln, is effectively cooled using a cooler, finely ground into powder with a ball mill, and then pressed into durable spheres via a ball press. This calcined dolomite, processed in rotary or vertical kilns, is methodically transformed into 'calcined white', which is then finely pulverized and uniformly mixed with ferrosilicon and fluorite powders to form a cohesive dough. This blend is placed into a heat-resistant stainless steel reduction tank and positioned within a reduction furnace, heated to an ideal 1200-1250°C under a precise vacuum of 1.33Pa. Here, crude magnesium is carefully extracted, undergoes further flux refining, is cast into ingots, and receives a pristine surface finish to produce commercially viable, high-quality magnesium ingots.Product ParametersBasic parametersProduct NameMagnesium Production LineDimensionΦ1.6x32m-Φ5.2×72mCapacity10,000-200,000 Tons/YearFuelCoke oven gas, natural gas, coal bed methane, pulverized coal, etc.Main Technical SpecificationsDimension/mSpeed(r/min)Slope/%Capacity(t/h)ReducerMotor ModelMotor Powerφ1.6×32m0.58-2.8542ZQ75-50YCT250-4A18.5φ1.6/1.9×36m0.53-1.5942.5-3ZQ110-7YCTZ50-4B22φ1.9×39m0.53-1.5943-3.4ZQ125-7YCT315-4A37φ2.2×45m0.214-1.643.54-5Main: ZS125-5YCT315-4B45Auxiliary:ZQ40-40Y112M-44φ2.5×50m0.62-1.53.55-6Main:ZS165-5YCT355-4A55Auxiliary:ZS50-1Y160M-67.5φ2.5×55m0.62-1.53.55-6Main: ZS165-5YCT355-4A55Auxiliary:ZS50-1Y160M-67.5φ2.8×55m0.62-1.53.56-7Main: ZS165-5YCT355-4B75Auxiliary:ZS50-1Y160L-611φ3.0×60m0.5-1.53.57-9Main:ZS165-3ZSN-280-11B125Auxiliary:ZS50-1Y160L-611φ3.2×64m0.4-1.53.58-10Main:ZS130-16ZSN-280-11B190Auxiliary:Zl50-1Y180L-422φ3.5×70m0.4-1.53.512-14Main:ZSY500-40ZSN-315-082280Auxiliary:Zl50-14Y180L-422φ4.0×80m0.4-1.53.516-20Main:ZLY630-35.5ZSN-315-12355Auxiliary:ZSY280-35.5Y200L-430Product AdvantagesProduct Advantages Fuel combustion equipment: Use energy-saving burners to automatically control the air distribution volume and improve the thermal efficiency of the fuel.There is a vertical preheater at the end of the rotary kiln, which makes full use of the high-temperature flue gas generated by the combustion of the rotary kiln to preheat the materials in the preheater. Through this, the materials can partially decompose in the preheater, increase the system output and improve thermal efficiency.There is a vertical cooler at the head of the rotary kiln, which makes full use of the heat contained in the high-temperature whitened material of the rotary kiln to preheat the secondary air to 650°C, thereby improving the thermal efficiency and achieving good economic benefits.Main Products: At Shandong Bullis Metallurgical Engineering Co., Ltd., we passionately lead the charge in creating groundbreaking metallurgical advancements. Our flagship offering, the High-Capacity Magnesium Metal Plant, stands as a testament to modern engineering excellence. Meticulously designed for ultimate efficiency and unrivaled sustainability, this cutting-edge establishment empowers industries to dramatically boost production capabilities while rigorously upholding eco-friendly principles. Our steadfast commitment to engineering ingenuity and environmental responsibility propels us to the forefront of the metallurgical landscape, presenting products that embody the pinnacle of quality and performance standards.Company ProfileShandong Bullis Metallurgical Engineering Co.,Ltd.stands as a prestigious subsidiary of the renowned Heze Shuanglong Metallurgical Machinery Group. Perfectly positioned in the bustling province of Shandong, China, Shuanglong Group exemplifies industry excellence as a premier, large-scale industrial intelligent equipment manufacturing titan. With a formidable registered capital of 111.1 million yuan, an expansive factory area surpassing 200,000 square meters, and a team of over 420 passionate professionals, Shandong Bullis continually achieves unparalleled success in its field. Our core competencies span the full spectrum of equipment manufacturing, complete production line design, groundbreaking research and development, precise manufacturing, seamless commissioning, and proficient operations, along with comprehensive engineering general contracting. Our diverse operations span metallurgy, building materials, the chemical industry, environmental protection, and the burgeoning new energy sectors. We are proud to deliver an unrivaled one-stop solution for all equipment and engineering needs, guaranteeing exceptional quality and triumph in every venture.Our advantages30+ Years' Experience420+ Employees 3000+ Successful Cases200000 m2 Factory One-stop solutions provider for metallurgical engineeringCertificationsOur Exhibitions&PartnersPackaging & ShippingShipping Time1-6 monthsMOQ1 SetShipping PortQingdao/Tianjin/Shanghai/Liaoning/GuangzhouServices1. Engineering Consulting and Design Our distinguished team of seasoned engineers stands ready to provide an array of comprehensive early-stage consultation and groundbreaking design services. We excel in crafting bespoke, efficient, and energy-saving metallurgical process designs that seamlessly integrate with your production operations. Our focus is on delivering unwavering product quality, meticulously tailored to meet your specific needs and operational demands, ensuring that your business thrives.2. Customized SolutionsAt Bullis, we are passionately committed to delivering metallurgical engineering solutions that are intricately tailored to the distinct requirements and environments of our clients. Our bespoke solutions are crafted to guarantee optimized outcomes and operational excellence, consistently setting new industry benchmarks and exceeding your expectations in every aspect.3. Equipment Supply and Installation Bullis proudly offers top-tier metallurgical equipment processing capabilities, backed by an exceptionally skilled installation team. We commit to ensuring the precise installation and immediate operational readiness of your equipment, guaranteeing that your operations start off on a smooth and efficient note from day one.4. Project Management and Implementation With extensive project management expertise, we expertly coordinate resources to ensure seamless project progression, perfectly aligning with both your timelines and budgets. We deliver consistently on-time results with quality that either meets or surpasses industry standards, thus ensuring the success and excellence of your projects.5. After-sales and Maintenance ServicesOur proactive and responsive after-sales service team remains unwavering in its dedication to promptly addressing your valued customers' concerns. We offer consistent equipment maintenance and comprehensive operator training to ensure your operations achieve sustained peak performance, thereby minimizing downtime and maximizing productivity.
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