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300MW Automatic Solar Panel Making Line Solar Module Production Line1
Assembly Line Production Line, Metal Production Line, 300MW Automatic Solar Panel Making Line, Solar Module Production Line
Yantai Edobo Tech. Co., Ltd
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Product Description Product DescriptionPowering the Future with Complete, Customizable Solar Panel Production LinesEdobo Solar offers a comprehensive, one-stop solution for establishing or expanding your solar panel manufacturing capabilities. We provide everything you need to produce high-quality, reliable solar modules, from complete production line equipment and factory design to raw material sourcing, expert technical support, and robust after-sales service. Our solutions are tailored to your specific needs, whether you're aiming for 100MW, 300MW, 500MW, or even larger annual production capacities. We specialize in all kinds of solar module technology.Our Comprehensive Turnkey Solution Includes: Complete Production Line Equipment: We supply all necessary equipment for every stage of the solar panel manufacturing process, meticulously designed for efficiency, reliability, and high throughput. Our lines are built with high-quality components from trusted manufacturers [mention any specific brands you use, if applicable]. Factory Design and Layout Services: Our experienced engineers will work with you to design an optimized factory layout that maximizes space utilization, streamlines workflow, and ensures a safe and efficient production environment. We provide detailed CAD drawings and 3D models to visualize your future facilitySolar panel manufacturing is a complex process that transforms raw materials into finished modules capable of converting sunlight into electricity. This process involves multiple stages, from silicon wafer preparation and cell fabrication to module assembly and final testing. Each stage requires specialized equipment and precise control to ensure high efficiency, reliability, and cost-effectiveness. Achieving high-volume production, such as a 300MW annual capacity, demands a highly automated and optimized production line, integrating cutting-edge technologies and rigorous quality control measures.Building on this foundation of advanced manufacturing principles, we present our 300MW solar panel production line - a proven solution that we have successfully designed, customized, installed, and commissioned for our clients. This production line is not a theoretical concept; it is a fully operational system currently producing high-quality solar panels. The following sections provide a detailed overview of the key equipment and processes that comprise this production line, highlighting the specific technologies and design choices that enable its exceptional performance and reliability. This information will demonstrate how our 300MW solution can meet the demanding requirements of large-scale solar panel manufacturing.Front Solder StackupEquipment nameFunctionQTYStringer 4000 type double wireThe serial welding module can be modified to produce 156-230 (full, half, 1/3) solar cells. The equipment adopts various advanced automation technologies such as PLC, servo, four axis industrial robots, machine vision, etc., to achieve fully automatic processing from solar cells to cells string discharge4Robot Lay up machineReceive glass and EVA from the production line. Pick up the cell string from the mechanical position. Place the cells in series on EVA according to the positive and negative electrodes. After completing all actions, the component outputs.2Glass machineThe robotic arm for glass suction places the glass onto the assembly line, while the robotic arm for paper picking removes the paper from the glass.1EVA cutting and laying machine (online first layer)The EVA cutting and laying machine is a vital piece of equipment in solar panel production, ensuring that the EVA encapsulant film is precisely cut and accurately placed onto the solar cell matrix before lamination. This is a critical step for protecting the cells, ensuring the long-term performance and durability of the solar panel.1Automatic confluence weldingThe busbar welding machine is a critical piece of equipment that completes the internal electrical connections of a solar panel after the cells have been strung and laid out, but before lamination. It uses precise welding techniques (most often soldering) to attach busbars to the ends of the strings, creating the desired electrical configuration for the panel.1Automatic tape stickingFix the position of the components, power on, and accurately apply tape when the components are transferred to the correct positionAutomatic tape pasting machine replaces manual labor, saving labor costs1EVA-TPT cutting and laying machine (secondary)It is used to layout the EVA.it's the second layer EVA. 1Secondary glass machineUsed for the second glass application1 Pre lamination inspectionEquipment nameFunctionQTYOnline appearance EL defect detector (horizontal)The Online appearance EL defect detector is mainly used to test internal and external defects of components.EL can test defect types: welding black spots, visible/hidden cracking black spots, mixed current levels, battery process defects (broken grid, sintered mesh, contamination), battery raw material contamination, typical virtual welding, etc1EVA-TPT shelf 1Double glass edge banding machineHigh temperature tape is used to seal the four sides of the double glass assembly before lamination1 Lamination processEquipment nameFunctionQTYDouble Chamber LaminatorThe lamination process is a critical step in ensuring the long-term performance, reliability, and durability of solar panels. The laminating machine's precise control of heat, vacuum, and pressure is essential for creating a high-quality, weatherproof seal that protects the sensitive solar cells from the environment.2 Assembly after laminationEquipment nameFunctionQTYFour cutter head trimming machineThe primary role of the automatic edge cutting machine is to trim the excess encapsulant and backsheet material that extends beyond the edges of the solar cell matrix after the lamination process. 1Manual trimming machine190° Flip detectorThe 90-degree flip machine for manual inspection of laminated solar modules It improves the efficiency, ergonomics, and consistency of the manual inspection process, contributing to quality control in solar panel manufacturing. It focuses on the integrity of the lamination process and the overall module's physical condition before framing.1Gluing and framing all-in-one machineThis all-in-one machine combines the application of adhesive (gluing) and the attachment of the aluminum frame to the laminated solar module into a single, automated process. It streamlines the workflow and reduces handling. 1Glue applicatorThe glue applicator, plays a crucial role in ensuring the structural integrity and weather resistance of the solar panel, particularly in securing the junction box and, in some cases, contributing to frame bonding. Precision dispensing, automation, and compatibility with the specific adhesive are key characteristics.1Automatic Glue Filling MachineAutomatic glue filling machine designed for pre-filling aluminum frame channels with adhesive plays a specialized role in solar panel production. It improves the quality, consistency, and cleanliness of the frame bonding process by applying the adhesive to the frame sections before they are assembled around the laminated module. This approach minimizes the risk of damage to the delicate laminate.1 Curing stageEquipment nameFunctionQTYCuring loading and unloading machineHold the assembly to the curing line for curing/ grab the assembly from the curing line and put it into the line to let it out2Curing chain plate machine (set)Used for conveying solar module loading and unloading in the loading and unloading machine. And component solidification1Final inspectionEquipment nameFunctionQTYAutomatic angle grinderThe conceptual role of an "automatic angle grinder" in solar panel production is to perform precise material removal or edge finishing on the framed solar panel, typically focusing on the aluminum frame. This is similar in concept to the corner milling machine.1180° automatic turningFlip the assembly to facilitate the rear channel cleaning station2Standard cabinetIn summary, a standard cabinet designed for storing solar reference standards is a specialized enclosure that provides a precisely controlled environment (temperature, humidity, and darkness) to maintain the accuracy and stability of these critical calibration tools. 1IV testerThe IV tester's primary role is to measure the current-voltage (I-V) characteristic curve of a solar cell or module under standard test conditions (STC). This I-V curve is a fundamental representation of the device's electrical performance.1Hipot insulation testerThe Hipot tester's primary role is to verify the dielectric strength and insulation integrity of the solar panel. This means testing its ability to withstand high voltages without electrical breakdown or leakage current. It's a safety test, ensuring that the panel can safely operate at its rated voltage and prevent electrical shock hazards. 1On-line EL defect detector (horizontal)The primary role of this machine is to detect and visualize defects within the solar cells and their interconnections after the cells have been strung (and often after lamination) using electroluminescence imaging. It's a non-destructive testing method that provides a detailed "internal" view of the panel's electrical integrity.1Automatic labeling machineThe automatic labeling machine's primary role is to apply labels to the finished solar panels (or sometimes to sub-assemblies) automatically and consistently. These labels contain important information about the panel.1Corner protection machineThe corner protection machine's primary role is to automatically apply protective covers or guards to the corners of the framed solar panels. This is done after the panel is fully assembled (laminated, framed, junction box attached, tested, and labeled). It's one of the final steps before packaging and shipping.1Product Parameters(1) Production line capacity: 300MW/year.(2) The equipment power requirement is 380V (three-phase five wire system), and the power demand can be found in the equipment parameters of each unit. The power line configuration will be provided separately by our company.(3) The compressed air requirement for the equipment is 0.6-0.8MPa, dry, clean, and meets the requirements of automated production lines; Dust particles ≤ 1um, water pressure dew point ≤ -40 oC, oil (including steam) ≤ 0.1mg/;(4) The cleanliness of the air in the factory shall not be less than 300000 level (ISO Class 8);(5) Transmission equipment conveying speed:The transmission cycle time is less than 22s, which meets the requirement of 500MW/year production capacity. The entire line adopts variable frequency speed regulation, with a main speed regulation frequency set at 30HZ and a speed regulation range of 0-50HZ (specific speed can be found in the equipment parameters of each unit);(6) External dimensions of transmission line: This equipment is a non-standard device, and the final layout diagram will be provided by Edobo;(7) Assembly line height and adjustment range: There is a certain height difference between the individual equipment and the transmission unit. For detailed external dimensions, please refer to the technical parameters of the individual equipment; The height of the transmission unit is generally 950mm ± 30mm;(8) The transmission line and equipment operation range can be adjusted between components of length (1650mm-2600mm) * width (950mm-1500mm), enabling the transportation of components in various lamination methods.(9) The transmission line is smooth and the offset size is less than 10mm;(10) When the equipment is operating normally, the component failure rate caused by the equipment and transmission lines is less than 1/1000;(11) The noise level during equipment operation is ≤ 72dbA (excluding compression pumps). completed projectsCompany Profile Edobo Company specializes in producing solar panel production lines. With 15 years of research and development experience, we have developed advanced technologies and processes to ensure that our production line achieves the highest quality and efficiency. Our expert team is committed to providing innovative solutions for the solar energy industry, helping our customers achieve production targets of 100MW/300MW/500MW, and creating huge profits for them.After Sales Service1.Engineers stationed on the project site have been leaving the team for up to six months, training production staff and management team2.24-hour after-sales service hotline, with expert one-on-one service within 2-4 hours, to promptly handle customer issues3.Regularly follow up, collect customer on-site usage information and feedback, analyze issues and provide technical support4.Free installation guidance and operation training provided5.Software upgrade services6.Life service
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