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Fully Automatic LPG Gas Cylinder Making Machine LPG Manufacturing Production Line1
Assembly Line Production Line, Metal Production Line, LPG Cylinder Production Line, LPG Cylinder Line
Shandong SAC Smart Technology Co., Ltd.
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Product Description lpg gas cylinder manufacturers lpg cylinder manufacturing production lines for lpgcylinder manufacturing plantLPG Cylinder Production LineWe produce and supply complete LPG cylinder production line for the manufacturing of different types of LPG cylinders. The production capacity of LPG Cylinder Production Line can be different according to the customer requirement. The usual speed of the line starts from 50 cylinder per hour and goes up to 300 cylinders per hour capacity.LPG Cylinder Production is composed of several sheet metal forming, surface treatment and testing processes. The process starts with blanking, deep drawing and piercing, trimming and joggling. Next are the welding operations for valve boss, valve guard ring,foot ring and the two halves.Product Description LPG Cylinder Body Production LineThe blanks are cut by the hydraulic press & blanking tool set or by the rotary shear from the steel coil to required dimensions automatically. The blanks are loaded manually / automatically to specific hydraulic deep drawing press to be formed as upper and lower halves of LPG cylinders. Then deep drawn parts are trimmed and joggled on trimming and joggling machine before welding to have matching upper and lower pieces when assembled together. Blanking with hydraulic press and blanking die set Deep drawing hydraulic press with tool sets Trimming and joggling machineLPG Cylinder Foot Ring and Guard Ring Production LineVarious types and sizes of guard ring and foot rings can be produced in flexible production line. The line consists ofdecoiler-straightener-feeder, blanking & forming & stamping presses and related tool sets, round bending machines, serial number punching unit, welding machines which are designed and produced by "KELAI". Guard (collar) ring Presses & tool sets for blanking-stamping-forming Foot RingLPG Cylinder Body Welding LineThe guard rings and foot rings are welded onto upper and lower cylinder halves by automatic welding machines. The valve boss (neckring) is welded onto the upper cylinder half and then the upper and lower halves are welded together by automatic circumferential welding machines. For three pieces LPG cylinders are welded by specific automatic longitudinal and circumferential welding machines. All welding machines are equipped with well-known welding rectifiers to achieve uncompromising welding quality. Circumferential body saw welding machine Longitudinal saw welding machine Mig/mag guard ring & foot ring welding machineLPG Cylinder Heat Treatment and Hydrostatic Testing LineAll welded LPG cylinders will be heat treated for normalizing after deep drawing and welding process. The cylinders pass through the high-tech oven from entry to exit side on the conveying system for the proper heat treatment process with preheating, heating and cooling steps. All cylinders are heated up to 930oC and are kept that temperature for a curtain time.All cylinders which are cooled gradually after heat treatment process will be hydrostatically tested under 34 bars to visual check of the forming and welding defects. If requested, full automatic in-line hydrostatic test unit can be used for reducing handling and increasing productivity. Normalizing furnace with roller conveyer Hydrostatic testing machine Normalizing furnace with roller conveyerLPG Cylinder Shot Blasting & Metallization & Painting LineAll LPG cylinders will be shot blasted to remove all rust after heat treatment and to prepare surface formetallization and painting. After that all LPG cylinders conveyed on the overhead conveyor are zinc coated by automatic arc spray metallization guns & painted automatically by electrostatic powder painting method by the spray guns and cured in the tunnel type modern paint curing oven. If requested, the second color wet painting can be applied on the same line.By using high-tech manipulators which are developed and produced by us, cylinders can be loaded & unloaded to shot blasting machine and painting line overhead conveyor automatically. Automatic metalization solution Shot blasting machine Automatic electrostatic powder painting lineLPG Cylinder Finishing & Air Leakage Testing & Logo Printing LineThe tare weighing and ink-jet printing, valve thread cleaning & valve screwing, air leakage testing and vacuuming processes are performed in in-line finishing and air leakage testing line automatically.Single color logo and labels are printed by serigraphy machine and multi-color logos are printed by tampography machineautomatically. Automatic tare weighing and inkjet printing unit Tampography machine Air leakage and vacuuming unit Product Parameters High Quality LPG Gas Cylinder Production MachineItemModel No.UnitQuantityHydraulic press500TSet1Blanking lineXL-2Set1Deep drawing/Stretching machine200/300Set2Trimming machineQK-7Set2Necking machineSK-4Set1Cleaning / Polishing machineQL-5Set2Hole punching and logo pressing machineCY-2Set1Valve seat automatic welding fixtureFH-3Set2Guard ring automatic welding fixtureTH-1Set2Base ring automatic welding fixtureDH-1Set2Cogas protective welder350Set6Assemblly machineZZ-1Set2Circumferential seam welding fixtureHH-2Set4Cogas protective welder500Set4Heat treatment furnaceRCL-2/12mSet1Water pressure testing machineSY-6Set2Shot blasting machinePQ-4Set1Spraying/Painting production lineJP-1Set1Angle valve fixing machineJA-2Set2 Company Profile SAC MACHINERY COMPANY located in Jinan city,Shandong province, owns 8,000 square meters standard workshop, 85 employees, a professional R & D team composed of 9 engineers. We mainly manufacturer Tank production lines include LPG Cylinder Production Line, Solar Water Heater Production Line, Enamel Tank Production Line, Pressure Vessel Production Line., etc.Exported to more than 60 countries, our annual production capacity is over 3,600 machines,10 skilled after-sale service engineers to offer positive and professional service for all customers all over the world. All machines will be aged testing 7 days by 24 hours before shipment to make ensure running perfectly in customer's production.We are high-tech enterprises, having rich experience of O D M and O E M. We take into account easy to operate, easy to disassemble, easy to clean, small investment stable performance.Our teamOur AdvantagesSAC Company before sales service :a.) We provide you the suitable solution,which is useful and convenientb.) We produced the product you need in our factory,you can buy it without any hesitate.c.) We provide you the factory design and processing line layout and also design for water and electric and gas etc.d.) With much experienced technical team,we can meet customer personalized requirement,produce the customized machine for youSAC Company after sales service : a.) Consultation service before, during, and after sales;b.) Project planning and design services;c.) Debugging of equipment until everything is functional;d.) Management of equipments' long distance shipping from seller's factory to named place by buyer;e.) Training of equipment maintenance and operating personally;f.) New production techniques and formulas;g.) Provide 1 year complete warranty and life-time maintenance service. Certifications FAQQ For a new starter, how can you help me start LPG Cylinder Production Line plant? A If you have confirm the factory size, we can make the machine layout design accordingly. We can help you install the machines, train your staff how to operate, maintain the machines. Q What is the guarantee or warranty of your machines?A We give 12 months warranty for the mechanical parts and 12 months warranty for the electric parts. Q How can I know the quality of your machines before I order?A We have established a set of efficient and rigorous manufacturing process and quality control system, cooperated with high-end digital machine tools introduced from advanced countries in the world, relying on ERP system, MES system and DNC system, from raw material preparation to precision parts. Processing, welding, sheet metal fabrication, equipment assembly and debugging are all under the control of professional technicians in Rybo.You are also very welcome to visit our company in China to see the machine running in our factory. Q How can we check our machines if we order the machines from you?A We will test all the machines based on very rigorous standards before shipment and you can come to inspect the machines or we can take videos for you. Q How can I install and debug the machines?A If the machine is small and simple to install, you can do it by yourself. We will supply guiding pictures and vedios for helping. If the machine is big and complex, we can send our engineer to your place to install the machine. you should pay the round air tickets and salary. and you should arrange the accommodation for them during the trip.
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