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High-Stability Magnesium Smelting Kiln with Refractory Lining for Extended Operational Lifespan1
Assembly Line Production Line, Metal Production Line, Stable Magnesium Smelting Kiln, Long-Life Refractory Kiln
Shandong Bullis Metallurgical Engineering Co., Ltd.
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Product Description Product DescriptionOur metallic magnesium production line exemplifies cutting-edge engineering with a specialized rotary kiln designed to master the calcining characteristics of dolomite. Tailored meticulously to meet the demanding process requirements of the Pidgeon method for magnesium smelting, it stands as the pivotal component in the dolomite calcining system. This engineering marvel, products achieved through our rotary kiln, boast a superior, stable, and uniform quality,with exceptional activity and remarkably low ignition loss. This optimally aligns with the Pidgeon method's stringent process requirements, enhancing both the magnesium extraction rate and silicon utilization rate. Consequently, it substantially reduces the production and consumption costs of metallic magnesium,making it the quintessential equipment for seamless dolomite calcination in the magnesium industry.The sophisticated process of magnesiumsmelting encompasses a comprehensive chain of procedures: from raw material storage, dolomite calcination, to grinding and briquetting, followed by reduction and refining. Initially, the raw dolomite is meticulously crushed into qualified sizes (20-40mm) using a crusher. It is then sintered in a rotary kiln and cooled by an advanced cooler. Following this, it is ground into a fine powder using a ball mill and pressed into uniform balls via a ball press. Within the rotary or vertical kiln, the dolomite undergoes calcination into a pristine calcined white. This is further crushed and seamlessly mixed with ferrosilicon and fluorite powders to form a homogenous dough. This mixture is placed into heat-resistant stainless steel reduction tanks, subjected to high-temperature reduction at 1200-1250°C, and maintained under a vacuum of 1.33Pa. The crude magnesium is then extracted and undergoes a thorough flux refining process, followed by ingot casting and surface treatment, culminating in the production of premium-grade finished magnesium ingots.Product ParametersBasic parametersProduct NameMagnesium Production LineDimensionΦ1.6x32m-Φ5.2×72mCapacity10,000-200,000 Tons/YearFuelCoke oven gas, natural gas, coal bed methane, pulverized coal, etc.Main Technical SpecificationsDimension/mSpeed(r/min)Slope/%Capacity(t/h)ReducerMotor ModelMotor Powerφ1.6×32m0.58-2.8542ZQ75-50YCT250-4A18.5φ1.6/1.9×36m0.53-1.5942.5-3ZQ110-7YCTZ50-4B22φ1.9×39m0.53-1.5943-3.4ZQ125-7YCT315-4A37φ2.2×45m0.214-1.643.54-5Main: ZS125-5YCT315-4B45Auxiliary:ZQ40-40Y112M-44φ2.5×50m0.62-1.53.55-6Main:ZS165-5YCT355-4A55Auxiliary:ZS50-1Y160M-67.5φ2.5×55m0.62-1.53.55-6Main: ZS165-5YCT355-4A55Auxiliary:ZS50-1Y160M-67.5φ2.8×55m0.62-1.53.56-7Main: ZS165-5YCT355-4B75Auxiliary:ZS50-1Y160L-611φ3.0×60m0.5-1.53.57-9Main:ZS165-3ZSN-280-11B125Auxiliary:ZS50-1Y160L-611φ3.2×64m0.4-1.53.58-10Main:ZS130-16ZSN-280-11B190Auxiliary:Zl50-1Y180L-422φ3.5×70m0.4-1.53.512-14Main:ZSY500-40ZSN-315-082280Auxiliary:Zl50-14Y180L-422φ4.0×80m0.4-1.53.516-20Main:ZLY630-35.5ZSN-315-12355Auxiliary:ZSY280-35.5Y200L-430Product AdvantagesProduct Advantages Fuel combustion equipment: Use energy-saving burners to automatically control the air distribution volume and improve the thermal efficiency of the fuel.There is a vertical preheater at the end of the rotary kiln, which makes full use of the high-temperature flue gas generated by the combustion of the rotary kiln to preheat the materials in the preheater. Through this, the materials can partially decompose in the preheater, increase the system output and improve thermal efficiency.There is a vertical cooler at the head of the rotary kiln, which makes full use of the heat contained in the high-temperature whitened material of the rotary kiln to preheat the secondary air to 650°C, thereby improving the thermal efficiency and achieving good economic benefits.Main Products: Shandong Bullis Metallurgical Engineering Co., Ltd. takes immense pride in unveiling a diverse array of premium products. At the forefront is our state-of-the-art Low-Energy Consumption Magnesium Production Line Equipment. Meticulously engineered with precision and unparalleled excellence, our offerings are tailored to meet diverse industrial demands, delivering exceptional efficiency, robust durability, and outstanding eco-friendliness. Each product is expertly crafted to adhere to the highest standards of quality and innovation, exemplifying our unwavering dedication to excellence and forward-thinking design.Company ProfileWelcome to Shandong Bullis Metallurgical Engineering Co., a trailblazer in the industry, where innovation and excellence fuel our unstoppable drive for perfection.Ltd.Proudly operating under the renowned Heze Shuanglong Metallurgical Machinery Group, we are strategically based in the vibrant Shandong Province, China. As an integral part of the Shuanglong Group-a visionary leader in large-scale industrial intelligent equipment manufacturing-we are backed by a formidable registered capital of 111.1 million yuan. Our expansive facilities cover over 200,000 square meters, and are home to a talented workforce of more than 420 dedicated professionals. Our core strengths include the precise crafting of equipment, innovative production line design, pioneering research and development, and the seamless execution of manufacturing and commissioning. We stand out in providing engineering general contracting services. Our business spans metallurgy, building materials, the chemical industry, environmental protection, and the rapidly growing new energy sector. With an unwavering commitment to excellence, we deliver comprehensive, one-stop equipment and engineering solutions precisely tailored to meet our clients' unique requirements.Our advantages30+ Years' Experience420+ Employees 3000+ Successful Cases200000 m2 Factory One-stop solutions provider for metallurgical engineeringCertificationsOur Exhibitions&PartnersPackaging & ShippingShipping Time1-6 monthsMOQ1 SetShipping PortQingdao/Tianjin/Shanghai/Liaoning/GuangzhouServices1. Engineering Consulting and Design At Shandong Bullis Metallurgical Engineering Co., Ltd., we are renowned for our elite team of experienced engineers, each contributing a vast reservoir of knowledge and expertise. Our initial consultation and design services are intricately customized to match your specific requirements. This ensures a tailor-made, energy-efficient, and seamless metallurgical process, enhancing production fluidity and guaranteeing exceptional product quality.2. Customized SolutionsBullis specializes in delivering tailor-made metallurgical engineering solutions, expertly crafted to perfectly align with your distinct requirements and site conditions, guaranteeing peak performance and ultimate satisfaction.3. Equipment Supply and Installation Bullis prides itself on its exceptional capabilities in processing cutting-edge metallurgical equipment. Our seasoned installation team ensures each piece of equipment is installed with meticulous precision, facilitating a rapid and flawless transition to operational status.4. Project Management and Implementation Drawing on years of unparalleled project management excellence, we at Bullis adeptly coordinate resources, ensuring projects remain on track within carefully crafted timelines and budgets. We are committed to delivering your project punctually, guaranteeing final outputs that consistently meet or exceed industry standards.5. After-sales and Maintenance ServicesWherever and whenever our esteemed customers require support, our dedicated after-sales service team stands ready to provide prompt and effective solutions. Their requirements are fulfilled with regular equipment maintenance and thorough operator training, ensuring that your production line remains at the pinnacle of efficiency and reliability.
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