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45 Tons Pneumatic High Speed Punch Machine From Nancy Du1
Machine Tools, Punching Machine, Pneumatic, High Speed
Liaoning Jinrong Machinery Import and Export Co, . Ltd
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Product Description 45 tons pneumatic high speed punch machine Product DescriptionI. Overview of the composition of automated production lines1. The entire production line consists of high-speed precision punching machines, feeding devices, material oil lubrication devices, pulling devices (optional single and double jump), fin collection automatic stacking devices, waste collection devices, electrical control systems, and pneumatic systems.2. High speed precision punching machineThe height stiffness design of the open punch press machine was carried out using SolidWorks 3D software for multiple finite element analyses to obtain the optimal frame structure, which was welded from high-quality steel plates and subjected to secondary heat treatment to eliminate residual stress.The spindle and frame use precision copper bearings, while the spindle and flywheel use imported brand bearings.The gears are ground by a German gear grinding machine, which has high transmission accuracy and low noise.The slider is designed with high rigidity and lightweight, using eight sided guidance. It has a long guiding distance, high precision, and strong resistance to eccentric loads, which can extend the service life of the mold.nstall a hydraulic overload device inside the slider, which automatically stops in case of overload, protecting the safety of the punch press and mold.Adopting a Sino Japanese joint venture flow thin oil automatic lubrication centralized oil supply system, it has an automatic alarm function for oil lubrication faults, ensuring stable, reliable, high-speed, and long-term operation of the punching machine.Adopting Italian OMPI technology dry pneumatic clutch brake, with low noise and easy maintenance.The combination of motor and frequency converter enables precise control of stamping speed, with low noise, low consumption, and energy savings.The mold height is adjusted by a disc motor, which greatly facilitates customer mold replacement and shortens mold adjustment time.3. Automatic feeding deviceAdopting a single arm suspension compression structure, single-sided feeding, and an external rotating support device to ensure stable and reliable operation when customers roll heavy materials such as copper foil.This device can automatically release materials into the oil passing device and punch mold.The photoelectric sensor automatically controls the stopping and discharging of the material roll.Adopting an adjustable screw to lock the clamping rubber roller structure, the material replacement operation is convenient.Feeding direction: from right to left, facing the machine tool. Due to reasons such as the placement of customer equipment or molds, special manufacturing is required for reverse feeding (from left to right), and the cost will be charged separately.Loading direction: Install from the front (operating surface) of the punch press host.4. Material oil lubrication deviceOil tank immersion lubrication is adopted, with a roller guide at the inlet and two rollers and felt pressing at the outlet to scrape off excess lubricating oil and reduce the jumping of aluminum foil.The amount of lubricating oil on the material can be adjusted by adjusting the screw between the two rollers at the outlet.The inlet and outlet of the lubricating oil tank are equipped with adjustment devices to accommodate aluminum foil of different widths entering the mold through the lubricating oil tank.5. Pulling device (optional single and double jumping device)Adjust the length of the mold material by installing an eccentric disc on the output shaft of the punch press transmission.By setting parameters through the human-machine interface, the action of the single and double jump cylinders can be controlled to achieve the conversion between single hole stepping and double hole stepping. The standard conversion is that the material feeding can be switched by 1/2. (Use a swinging plate instead of a single double jump when walking into the mold with a single hole)6. Fin stacking and receiving deviceIt consists of two parts: suction material and aggregate material.The suction process involves vacuum adsorption of self weight material, which is controlled by the opening and closing of the air door driven by a cylinder. The whole suction part can be adjusted left and right, front and back to adapt to the use of different molds.The suction force of the suction fan is controlled by adjusting the outlet plug of the fan.The aggregate is moved by a dual station cylinder to achieve one station for aggregate and one station for material retrieval.Aggregate needles are installed on both workstations to achieve neat stacking of fins.7. Waste collection device7.1 Collect waste materials in the waste bin.8. Electrical systemThe electrical box hanging box (usually located on the right side of the body) adopts a mobile operation platform, which is convenient for mold installation and debugging.The entire production line adopts integrated control of PLC, human-machine interface, rotary encoder and related electrical components, making operation convenient and efficient.Stamping can be operated in a jog, single run, or continuous manner, and the punching machine can automatically stop running when the fins accumulate to the set number.The human-machine interface can display the punching angle, punching times, number of fin holes, and number of stacked pieces. Single and double step settings, special-shaped cutting settings, and piece type storage can be performed in the human-machine interface.The production line has automatic shutdown alarms for oil shortage, low air pressure, pressure overload, and overcurrent protection, all of which can be displayed on the human-machine interface.9. Pneumatic systemUse compressed air pressure: 0.6MPa (± 10%).Compressed air usage: 0.4 cubic meters per minute Product Parameters ProjectTechnical RequirementsRemarks1Nominal force450KN45 ton open high-speed main engine2Slider stroke40mm 3Stamping frequency120-200Times/Minute 4Die height200-270mm 5Laryngeal inlet depth330mm 6Slide bottom plane size530×340mm 7Desktop plane dimensions850×660mmCustomize according to mold requirements8Aggregate height600mm 9Aggregate length1200mmΦ9.52*25*21.65*12R10Roll width≤300mm 11Roll inner diameter x outer diameterΦ75mm×Φ850mminner diameter?75,?15012Main motor power5.5kw 13power supply voltageAC380V,50HZ3-phase 5-wire system14Mode height adjustment methodElectric mold adjustment Company Profile Liaoning JinRong Machinery Import and Export Co.,LTD,AnShan Ying Yat Trade Co.,Ltd, located in the northeast region of the largest steel industry city,it has the reputation of "the steel capital of the republic"--Anshan. The specific address is Qianshan West Road, Tiexi District, Anshan City, Liaoning Province. We always adhere to the customer first, with sincere service to impress customers, to "honest and trustworthy, customer first" as the principle, and in terms of products and to "quality-oriented, keep improving" as their own practice standards, and strive to provide customers with a full range of quality services at the same time, but also make the enterprise get long-term development. Machinery equipment production and processing machinery industry quality enterprises. The company mainly metallurgical equipment, with research and development, design, production, installation, commissioning, trial production, one-stop services. We mainly produce rolling equipment, continuous casting equipment and auxiliary equipment for steel mills.Wire, bar, strip, section steel and other long steel rolling production line equipment manufacturing and engineering contracting services. Full experience of steel production line general contracting service. Various mature steel rolling production lines can be customized according to user requirements, such as high-speed bar, high-speed wire, sectional material, H steel, strip steel, ordinary bar, ordinary wire, etc. It can provide process design, equipment manufacturing, equipment installation, equipment debugging, etc. of all equipment in the production line, shortening the production time for customers, improving market competitiveness faster, and creating economic benefits faster. According to the actual needs of users, the annual output of our production line can range from tens of thousands of tons to more than one million tons; the rolling speed can range from 5m / S (or even lower) to 105m / S; the operation control ability of the equipment can range from manual auxiliary operation to fully automatic operation; the total investment of the project can range from millions of yuan to more than 100 million yuan, fully meeting the needs of users. Industrial automation equipment. In metallurgical industry, factory power distribution, electrical automation control design, metallurgical electrical equipment including high-speed wire, bar, strip and other DC speed control equipment, continuous casting automatic control system, blast furnace and converter automatic control system, etc. The company has established many steel production lines, continuous casting and rolling high-speed bar production lines for many countries, and has rich experience in general contracting of steel production lines. Excellent after-sales service, products have been highly praised by users. The company produces and processes 2-high temper mill, 4-high reversing cold mill, 6-high reversing cold mill, 12 high mill, 3-continuous mill, 4-continuous mill, 5-continuous mill, hot rolling mill, finishing mill, straightener, pickling line, etc. Focus on the production of heavy-duty cold and hot rolling mills, hot rolling mills, wire rod mills, rebar mills, section steel mills, strip mills, H-beam mills, continuous casters, slab continuous casters, and billet continuous casters , Rectangular billet continuous casting machine, special-shaped continuous casting machine, ingot casting machine, various large riveting and welding parts, and various machining parts, various large castings, and various mechanical accessories, as well as making various furnaces for smelting. Blast furnace, converter, refining furnace, intermediate frequency furnace, electric arc furnace, submerged arc furnace, heating furnace, our equipment from smelting to continuous casting to steel rolling, continuous casting and rolling, equipped with dozens of large CNC milling and boring machines, 5m*16m, 3.2m *16m CNC gantry milling machine, four-axis vertical machining center, 6.3 M vertical lathe, 3.2m gear hobbing machine and more than 250 various metal cutting machine tools, with 200t, 100t, 75t, 50t, 32t and other bridge cranes. Riveting Welding and machining have become one of the machining bases with strong comprehensive processing capabilities. The company's mechanical equipment and leading turnkey projects are more favored and praised by customers all over the world.Address: :1-51-901-3041, Floor 9, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning ProvinceTotal Number of Staffs 585Total Number of Managers 40Total Number of Technical Staffs 160Total Number of QC Staffs 15Total Number of workers 310Total Number of other staffs 60Tel0086-412-8554538Mobile0086-13700125807
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