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Advanced CNC controller for turning-lathe GSK980TDC1
Machine Tools, Machine Tools Accessories, CNC Lathe, cnc machine
GSK CNC Equipment Co., Ltd.
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Product Description Product DescriptionGSK 980TDc Turning Machine CNC SystemGSK980TDc is an upgraded version of GSK980TDb and uses 8.4" color LCD. It supports online monitoring of ladder diagram, and provides new functions such as online machine tool commissioning wizard, teaching, auxiliary programming, and polygon turning. The standard GS2000T-N series strong-overload servo unit and servo motor of 5000 ppr encoder has μ level position accuracy and supports I/O unit extension, meeting application requirements of common and special CNC turning machines. Technical Features5 feed axes, 2 analog spindlesMinimum control accuracy: 0.1 μm, maximum moving speed: 60m/minGS2000T-N heavy overload protective servo unit, 5000ppr encoder as the position feedback for servo motorAdaptive servo spindle for spindle orientation, rigid tapping, cylindrical interpolation & polar coordinate interpolation Built-in PLC, ladder diagram display online, real time monitoring, extensible serial I/O unitHandwheel trial cutting, demonstration, interruptionOnline machine tool commissioning wizard, auxiliary programming, interface customization, direct input of graphics size, polygon turning MDI execution in multi-program segment40M program storage space, 10,000 part programs, compatible program processing through USB flash drive6-level operation authority administration, 32 time-limited shutdowns setting8.4-inch true color LCD for multilingual display in Chinese, English, Russian, etc. Online machine tool commissioning guidelineCNC machine tools used to be commissioned by experienced engineers while the new commissioning wizard classifies commissioning steps for CNC machine tools by function, enabling simple and fast but accessible commissioning not for few engineers.Auxiliary programmingFor traditional CNC programming, programmers have to memorize a large number of instructions and complex programming formats, which makes programming boring and complicated. Auxiliary programming applies CNC programming, which enables easier and simpler programming compared with traditional practice.TeachingTo design the profiling process, the parts program usually generates coordinate points for programming with the tool moving along the surface of the formed workpiece. The demonstration allows you to record the required coordinate values at ease.I/O unit extension allowedThe system is adaptive to IOA-01T or IOA-02T serial l/O units. IOA-01T extensible 24-point input,16-point output;IOA-02T extensible 40-point input, 24-point output. Groove machiningThe G71II groove cutting enables more efficient machining of workpieces with non-monotonous changes in contour, i.e. with less cutting time and higher machining efficiency compared with the G73Interface customizationThe system allows to customize the interface of common parameters and macrovariables comments. Users can add parameters commonly used in commissioningto the [Common Parameters] interface, enabling less time spent to find parametersand higher efficiency of commissioning; for special or complex parts, macrovariables are used in the parts programming when you can customize the macro variables comments for visual display and avoidance of errors!Track previewIn edit mode, you can check the syntax of the program and draw the programmed trajectory and the compensation trajectory for tool C quickly.Graph size directly input functionThe user can use the angle and chamfer value of the straight line marked on the processing drawing for programming without the need for coordinate conversion,resulting easier and faster programming. Turn-milling machining supportedThey system consists of 5 feed axes and 2 analog spindle, with adaptive servo spindle for spindle orientation, rigid tapping, cylindrical interpolation & and polar coordinate interpolation, and capable for turning-milling machining. Automatic production line expansion allowed Technical SpecificationItemSpecificationNumber of control axesMaximum number of control axes: 5Maximum number of universal driving axes: 5 (for linear interpolation) & 2 (for circular interpolation)Number of PLC control axes: 5Coordinate value(system)and dimensionWorkpiece coordinate system (G50), local coordinate system and workpiece coordinate system 1- 6 (G54 - G59)Selection of coordinate planesPosition instruction range: +99999999 x minimum input unitAbsolute/incremental programming, diameter/radius programming, inch/metric unit conversion, linear axis/rotating axis;Preparatory function61 G instructions, including rapid positioning, linear interpolation, circular interpolation, cylindrical interpolation,thread cutting, polar coordinates interpolation, polygon turning, rigid tapping, pause, tool compensation,macroprogram call, jump, cycle, etc.Feed functionFast moving speed: (IS-B) 0 m/min-60,000 m/min (u level), 0.1 μ (IS-C) 0m/min-24,000 m/min (0.1 μ level)Rapid override: FO, 25%, 50%, and 100%, a total of four levels of real-time adjustmentCutting feeding speed: μ (IS-B) 0 m/min -30,000 m/min( μ level), 0.1 (IS-C) 0m/min - 24.000 m/min(0.1μ level)Feed override: 0~150%, a total of 16 levels of real-time adjustmentAcceleration and deceleration of fast moving/cutting feeding: linear type, the starting speed, ending speed and acceleration and deceleration time of acceleration and deceleration are set through parametersThread cuttingThread cutting: equal-pitch straight thread/taper thread/end face thread/circular thread, variable-pitch straightthread/taper thread/end face thread;Number of threads: 1 - 99:Thread pitch: 0.01 mm - 500 mm (metric thread) or 0.06 tooth/inch - 2,540 inch (inch screw thread);Thread cutting acceleration and deceleration: linear or exponential optionsRun-out of Thread: run-out length, angle and speed characteristics can be setFunction of spindleSpindle speed: it can be set by S code or PLC signal, and the speed range is 0 rpm ~ 9999 rpm.Spindle override: 50%~120%8levels of real-time adjustment2 0V~10V analog voltage outputs, flexible tapping/rigid tapping allowedOne-way spindle encoder feedback, and the number of spindle encoder lines can be set.Tool functionTool length compensation (tool offset): 32 setsTool wear compensation: 32 setsTool life management: 32 group (8 cutters/group)Tool nose radius compensation (Type C)Cutter rectifying method: fixed point, trial cutting, reference point for rectifying or automatic rectifying,coordinate recordingTool deviation execution mode: modifying the coordinate and tool movement modeAuxiliary functionSpecial M codes (M00, M01, M02, M30, M98 and M99), and other M codes are defined by PLC.PLC functionTwo-level PLC program, with a maximum of 5000 steps, and the refresh cycle of the first-level program is 8ms13 basic instructions and 27 functional instructionsPLC program supports onlin display and real-time monitoring; and supports PLC warning and PLC alarm.Multiple PLC program compatible, the PLC program in operation is optional.Basic I/O: 980TDc: 41 inputs/36 outputs 980TDC-H: 61 inputs/44 outputsExtensible serial l/O unit (optional): lOL-01T: 24 points input, 16 points output and 4-way analog voltage outputIOL-02T: 40 points input, 24 points output, 8-way and 4-way analog voltage outputProgram storageand editingProgram capacity: 40M and 10,000 programs (including subprograms and macroprograms)Editing mode: full-screen editingEditing function: program/program segment/word search, modification, deletion, copy and pasteMDI enables 10 program segments to be input and runSupport macroprogram/subprogram call, and allow 4-fold subprogram nestingCalculatorAuxiliary programmingProgramcheck functionTrajectory preview, graphic simulation, dry running, machine tool locking, auxiliary function locking and single-segment running, handwheel trial cutting, demonstrationProgramming simplification functionFixed cycle, multiple canned cycle, rigid tapping, direct input of graphic size, automatic chamfering, statementmacro instruction programmingCompensation functionBacklash compensation: 0 mm~2 mm (or 0 inch~0.2 inch); and backlash compensation mode and frequency are set by parameters.Memory-based pitch error compensation: there are 1024 compensation points in total, and the compensation points of each shaft are set through parameters.Human-machine interface8.4" true color LCDSupport Chinese, English, Russian and other languages for displayMachining track display as well as real-time zoom in & zoom out of machining trackPosition, program, tool compensation, alarm, parameter, setting, graph, diagnosis and PLCOperation managementOperation mode: edit, automatic, input, mechanical back to zero, handwheel/single step, manual and programingback to zero6-level operation authority management32 time-limited shutdownsProgram switch and parameter switchHandwheel interruption, teachingFunction commissioning of machine toolsCommunicationfunctionUSB: USB flash drive file operation, USB flash drive file direct processing, support PLC program and USB flashdrive upgrade of system softwareRS232: two-way transmission of parts program, parameter and other files, supporting PLC program updateSafety functionEmergency stop, hardware travel limit, software travel limit as well as data backup and recoveryElectrical interface5 control axes (including C axis), 2-way analog voltage output, 1-way encoder feedback input,1-way electronichandwheel input (handheld electronic handwheel allowed, 980TDC-H for 2-way handwheels), 1-way RS232, 1USB-H, 41 inputs/36 outputs (980TDC-H: 61 inputs/44 outputs)Overall dimensionsGSK980TDc(W xH x D) 420 x260x150mm GSK980TDc-V(W x Hx D) 260 x420x 150mm GSK980TDc-B(W xHx D) 445 x345x 182mm GSK980TDc-H(W xH x D)(host)400 x200x130 mmMPU03AT (with handwheel operator panel400x200 x135 mmMPU03BT(without handwheel operator panel)400x200 x135 mmApplication casesGSK980TDc CNC system applied on the gear hobbing machine in amachine toolplantin Chongqing*Type of machine applied: gear hobbing machine;Technical Specifications AxisparametersMoving distanceMovableshaft torquePositioningprecisionMotor modelDriveCuttingfeed rateX axis350mm15N.m0.001mm130SJTE-M150DGS20754000mm/minZ axis500mm15N.m0.001mm130SJTE-M150DGS20758000mm/minY axis360°15N.m0.001°130SJTE-M150DGS2075180000°/minC axis360°15N.m0.001°130SJTE-M150DGS2075180000°/minApplication picture and effect*Four-axis gear hobbing machine: Y-hob spindle rotation movement, X-radial feed movement, C_table revolving movement, Z-axialfeed movement;*Able to process spur gears and helical gears; installation dimension Company Profile GSK CNC Equipment Co., Ltd. (hereinafter referred as GSK) is specially devoted to conducting research and practice of basic equipment industrial development, providing "trinity" packaged solutions of machine tool CNC system, servo drive and servo motor, taking initiative in the expansion of industrial robot and all-electric injection molding machine field, developing the new marketing mode of machine tool exhibition hall, providing the customers with all-round professional machine tool remanufacturing solutions and services, promoting the integration of production and education, setting up the vocational education and training institute, as well as conducting highly skilled CNC personnel training. It has developed into a high-tech enterprise integrating science, education, industry and trade, thus being known as "China Southern CNC Industrial Base". Adhering to the corporate philosophy of "making itself a century-old enterprise and building gold quality" and the service spirit of "keeping improvement and making users satisfied", GSK enhances the user product value & benefits through continuous technological progress and innovation, and makes unremitting efforts to promote the localization process of basic equipment industry, improve the technological level of the industry, and promote the development of China's national equipment manufacturing industry. Main products: GSK CNC System Idustrial robot Full electric injection molding machine CNC machine our partners 218MC USB Reading Problem Solution218MC USB Reading Problem Solution
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