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Economic Linear Bearing Kit HGH15ca Hgw20cc Egh15SA Egw15ca CNC Machined Guide Rail for Automation Hiwin/THK Design OEM Support 15-65mm1
Linear Bearing, Linear Guide, Circular Linear Guide
Zhejiang Cncd Transmission Equipment Co., Ltd.
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Product Description The following CNCD factory's production process of high-precision linear guides:Material selection: Choose high carbon steel, alloy steel (such as GCr15, SUJ2) or stainless steel,Pretreatment: Forge or roll the steel to eliminate internal defects, and improve cutting processability through annealing.Shaping: Use a milling machine or planer to preliminarily process the reference surface, grooves and mounting holes of the guide rail, leaving a fine processing allowance.Stress relief annealing: Eliminate the internal stress generated by rough processing to prevent subsequent deformation.Quenching and tempering: Improve the surface hardness of the guide rail (usually up to HRC58-62) and enhance wear resistance; tempering reduces brittleness.Cryogenic treatment: Further stabilize the organization, reduce residual austenite, and improve dimensional stability.Precision grinding: Use CNC surface grinders and guide rail grinders to process the reference surface and raceway of the guide rail to ensure straightness (usually ≤3μm/m), parallelism and surface roughness (Ra≤0.4μm).Use coordinate grinders to process precision holes.Superfinishing: Reduce the surface roughness of the raceway (Ra≤0.1μm) by polishing or superfinishing to reduce friction.Plating or coating: such as hard chrome plating (thickness 5-10μm) or nitriding treatment to enhance wear resistance and rust resistance.Anti-corrosion treatment: Blacken, phosphate or spray a protective layer on the non-working surface.Slider processing: Precision milling and grinding the inner cavity of the slider to ensure the matching accuracy with the guide rail.Rolling element preparation: Steel balls or rollers must be ground and graded, with a diameter tolerance of ≤0.5μm to ensure smooth movement.Pre-assembly: Temporarily assemble the slider and the guide rail to detect sliding resistance and smoothness.Clearance adjustment: Control the gap (micrometer level) between the guide rail and the slider by adjusting the preload (such as interference fit or spring structure).Lubrication system integration: Add grease or install an automatic lubrication device.Geometric accuracy detection: Use laser interferometers and coordinate measuring machines (CMM) to detect straightness, parallelism, verticality, etc.Profilometer analyzes the shape accuracy of the raceway.Load test: Verify the deformation under the rated dynamic/static load.Life test: Simulate long-term operation and evaluate the wear rate.Noise and vibration test: Ensure smooth operation (such as noise ≤50dB).Ultrasonic cleaning: Remove processing residues and ensure the cleanliness of the guide rail.Rust-proof packaging: Vacuum seal or apply anti-rust oil to avoid corrosion during transportation and storage.Process stability: Strictly monitor grinding parameters (such as feed rate, grinding wheel grain size) and heat treatment temperature curve.Product DescriptionLINEAR GUIDEExperience the pinnacle of precision with our HGH linear guide system. Expertly crafted for unparalleled accuracy, this system epitomizes engineering excellence.Engineered for superior linear motion, it thrives in even the most challenging applications demanding immenseload-bearing strength and uncompromising rigidity. An ideal choice for CNC machines andindustrial robots, this advanced system boasts a meticulously crafted sliding block and rail,ensuring seamless, low-friction movement and outstanding precision, thanks to state-of-the-artball or roller bearings. Celebrated for its durability andconsistency, the HGH linear guide is perfectly adapted for use inindustrial automation, groundbreaking medical instruments, andthe sophisticated world of semiconductor devices.With our faultless supply chain management and rigorous quality assurance, we customize products to align perfectly with specific demands and quantities, ensuring the ideal solution for your requirements.Product ParametersLINEAR GUIDE SPECIFICATIONSModelNoDimensions of Assembly(mm)Dimensions of Block(mm)Dimensions of Rail(mm)HHNWBBCL,LKGMxlTHHWRHDhdPEHGH15CA28 4.3 9.5 34 26 4 26 39.4 61.4 10 5.3 M4×56 7.95 7.7 15 15 7.5 5.3 4.5 60 20 HGH20CA30 4.6 12 44 32 6 36 50.5 77.5 12.25 12 M5×68 6 7 20 17.5 9.5 8.5 6 60 20 HGH20HA50 65.2 92.2 12.6 HGH25CA40 5.5 12.5 48 35 6.5 35 58 84 16.8 12 M6×88 10 9 23 22 11 9 7 60 20 HGH25HA50 78.6 104.6 19.6 HGH30CA45 6 16 60 40 10 40 70 97.4 20.25 12 M8×108.5 9.5 13.8 28 26 14 12 9 80 20 HGH30HA60 93 120.4 21.75 HGH35CA55 7.5 18 70 50 10 50 80 112.4 20.6 12 M8×1210.2 16 19.6 34 29 14 12 9 80 20 HGH35HA72 105.8 138.2 22.5 HGH45CA70 9.5 20.5 86 60 13 60 97 139.4 23 12.9 M10×1716 18.5 30.5 45 38 20 17 14 105 22.5 HGH45HA80 128.8 171.2 28.9 HGH55CA80 13 23.5 100 75 12.5 75 117.7 166.7 27.35 12.9 M12×1817.5 22 29 53 44 23 20 16 120 30 HGH55HA95 155.8 204.8 36.4 HGH65CA90 15 31.5 126 76 25 70 144.2 200.2 43.1 12.9 M16×2025 15 15 63 53 26 22 18 150 35 HGH65HA120 203.6 259.6 47.8 We support customization of linear guides for various purposes and specifications Model No.Dimensionsof Assembly(mm)Dimensions of Block(mm)Dimensions of Rail(mm)HHNWBBCLLKKGMTTHHWHDhdPEEGW15SA24 4.5 18.5 52 41 5.5 23.1 41.1 14.8 3.5 5.7 M55 7 5.5 6 15 12.5 7.5 5.3 4.5 60 20 EGW15CA26 39.8 57.8 10.15 EGW20SA28 6 19.5 59 49 5 29 51.2 18.75 4.15 12 M67 9 6 6 20 15.5 9.5 8.5 6 60 20 EGW20CA32 48.1 70.3 12.3 EGW25SA33 7 25 73 60 6.5 35.5 59.7 21.9 4.55 12 M87.5 10 8 8 23 18 11 9 7 60 20 EGW25CA35 59 83.2 16.15 EGW30SA42 10 31 90 72 9 -41.5 71.9 26.75 6 12 M107 10 8 9 28 23 14 12 9 80 20 EGW30CA40 70 100.4 21.05 EGW35SA48 11 33 100 82 9 -45 75 28.5 7 12 M1010 13 8.5 8.5 34 27.5 14 12 9 80 20 EGW35CA50 78 108 20 Detailed PhotosHIGH PERFORMANCE LINEAR MOTION SOLUTIONS:Our dual-axis linear guide is ingeniously devised to provide effortless motion and exceptional operational efficiency, making it indispensable across various industrial fields like food and beverage processing, construction endeavors, and the dynamic energy and mining sectors.DURABLE CONSTRUCTION:Tailored for linear motion machinery, this guide offers versatile solutions for a wide range of applications. Made from top-tier alloy steel, it promises resilience and is readily available to meet diverse customer needs.VERSATILE APPLICATIONS:This linear motion technology ensures reliable and efficient solutions across countless industries and applications. We pride ourselves on punctual delivery and provide OEM services to meet the distinct needs of our valued clientele.USER-FRIENDLY OPTIONS:Available in eye-catching silver, vibrant green, and timeless black hues, this product offers a wide range of color choices for customers' tastes. We also offer customization services to meet specific preferences.COMPREHENSIVE PRODUCT INFORMATION:We provide in-depth mechanical test reports and detailed video factory inspections, allowing you to make informed purchasing choices that match the high expectations of discerning clients like yourself.Q1: Are you a trading company or manufacturer?A: We are proud to operate as a factory, providing direct and reliable manufacturing services.Q2: Do you provide samples? Is it free or do you need to pay extra? A: Certainly, we provide free samples; however, please note that shipping costs are not included.Q3: What are your payment terms?A: For payments <= 1000 USD, a full prepayment is required. For payments >= 1000 USD, a 30% deposit via T/T is needed, with the remaining balance due before shipment.Q4: How is the quality of your productsA: Our prices are unmatched for the quality offered. At the same price level, expect exceptional quality from our products.Q5: Can you produce products according to our requirements? A: With our extensive OEM experience, we have a robust network of factories adept at meeting specific requirements.
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