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Hybrid Ceramic Self Aligning Roller Bearing SS304/ Si3n4/ PTFE1
Self Aligning Ball Bearing, Ceramic Bearing, Zirconia Ceramic Bearing
Wuxi Lowifar Technology Co., Ltd
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Product DescriptionKey Features of Hybrid Ceramic Self Aligning Roller Bearing SS304/ Si3N4/ PTFE(Custom configurations available upon request.)Material Composition:Rollers: Made of Si3N4 (Silicon Nitride), offering exceptional hardness, wear resistance, and lightweight properties.Raceways: Constructed from SS304 (Austenitic Stainless Steel), providing excellent corrosion resistance, especially in challenging environments.Cage: Fabricated from PTFE (Polytetrafluoroethylene), ensuring low friction, chemical resistance, and self-lubricating properties.Self-Aligning Capability:Designed to accommodate misalignment of the shaft relative to the housing, ensuring smooth operation under dynamic conditions.Reduces stress and compensates for angular misalignment caused by mounting errors or shaft deflection.Corrosion Resistance:SS304 raceways resist oxidation, rust, and chemical attack, making these bearings suitable for marine, chemical, and food processing environments.Si3N4 rollers enhance the corrosion-resistant properties of the bearing.Wear Resistance and Durability:Si3N4 rollers provide superior wear resistance, ensuring long service life even under high loads and speeds.Thermal Stability:Operates effectively across a wide temperature range, withstanding extreme heat and cold without performance degradation.Low Friction and Noise:PTFE cages and Si3N4 rollers significantly reduce friction, noise, and vibration, enabling smoother and quieter operation.Lightweight Design:The use of Si3N4 rollers reduces overall weight, improving energy efficiency and system dynamics.Chemical Resistance:PTFE cages are highly resistant to aggressive chemicals, lubricants, and cleaning agents, ensuring compatibility with various environments.High Load Capacity:Combines the strength of SS304 raceways and the durability of Si3N4 rollers to handle heavy radial and axial loads.Electrical Insulation:Si3N4 rollers are electrically non-conductive, protecting against electrical arcing in applications like electric motors and generators.Self-Lubricating Properties:PTFE cage reduces the need for external lubrication, enhancing performance and reducing maintenance requirements.Roller MaterialSilicon Nitride (Si3N4) CeramicRing Material304 Stainless SteelCage MaterialPTFE (Polytetrafluoroethylene)DesignSelf-AligningCorrosion ResistanceExcellentTemperature Range-50°C to +250°CLoad CapacityHigh radial and axial load handlingSpeed RatingSuitable for moderate-speed applicationsNoise LevelVery LowCommon SizesCustomizable based on applicationO.BASIC SIZELOAD RATING(kN)MAX SPEED(rmin)WEIGHTSet Sleeve AndRelease SleevedDBDYNAMICSTATICGREASEOIL(KG)23052305K256224277.18500100000.352562240.35H2305AH230523062306K30722731.28.8720085000.523072270.52H2306AH230623072307K35803139.712.9630074000.683580310.66H2307AH230723082308K40903352.915.6560066000.964090330.94H2308AH230823092309K451003662.419.6570068001.345100361.3H2309AH230923102310K501104063.720500060001.750110401.65H2310AH231023112311K551204376.124450054002.150120432.1H2311AH231123122312K601304687.128.5405050002.660130462.6H2312AH231223132313K651404895.632.56300900032651404832H2313AH2313High-Precision Ceramic and Stainless Steel Bearings ManufacturerDelivering exceptional quality and precision, our ceramic and stainless steel bearings are engineered to meet the diverse needs of industries worldwide. Trusted for durability and performance, we are your reliable partner in advanced bearing solutions.SpecificationApplicationsAerospace: High-performance bearings for aircraft engines and systems.Automotive: Durable solutions for engines, transmissions, and electric vehicles.Medical Equipment: Precision bearings for surgical tools and diagnostic devices.Industrial Machinery: Robust bearings for heavy-duty operations in manufacturing and production.Renewable Energy: Specialized bearings for wind turbines and solar tracking systems.Food & Beverage: Corrosion-resistant bearings for hygienic and reliable operations. Key ConfigurationsCeramic Bearings: Offering high temperature resistance, low friction, and excellent corrosion resistance.Custom Designs: Tailored bearing solutions to meet specific application requirements.High-Precision Tolerances: Ensuring consistent performance in demanding applications.Maintenance-Free Options: Sealed bearings for enhanced durability and reduced downtime.Production Process1) Premium-grade ceramic and stainless steel materials are sourced to meet stringent quality standards.2) Advanced CNC and grinding machines shape the bearing components to achieve tight tolerances and smooth finishes.3) Precision polishing ensures low friction and optimal performance for both ceramic and stainless steel bearings.4)Bearings are carefully assembled in a clean, controlled environment to maintain integrity and precision.5) Rigorous quality checks, including dimensional accuracy, surface finish, and load testing, are performed to ensure every bearing meets or exceeds industry standards.Ceramic bearingStainless steel bearingHybrid ceramic bearingMany years of experience in bearing businessAfter Sales ServiceTechnical Support: Expert guidance for installation, maintenance, and troubleshooting to ensure optimal performance.Warranty Assurance: Coverage for manufacturing defects, providing peace of mind with every purchase.Customized Solutions: Tailored advice and modifications to address specific operational challenges or requirements.Prompt Response: Dedicated support team available to address inquiries and resolve issues quickly and effectively.Company ProfileAt LOWIFAR Bearings, we specialize in designing and manufacturing a wide range of precision, high-quality ball bearings and tapered roller bearings. Our products are designed to meet the demands of heavy agricultural machinery, textile machinery, various engineering applications, motors, automobiles, computers, electric appliances, power tools, pumps, and more.With over ten years of experience in bearing production, LOWIFAR is a trusted manufacturer dedicated to providing custom-made bearing solutions to meet your unique requirements.Our experienced and professional team ensures that we deliver products of the highest quality. We are proud to have exported our bearings to numerous countries and regions worldwide, including Europe, North America, India, Thailand, South Korea, Mexico, Turkey, Argentina, Russia, and many others.Our bearings have earned a strong reputation for reliability and performance among our global customer base. We invite customers, business partners, and friends from all over the world to connect with us for mutually beneficial cooperation.FAQ1. What are ceramic bearings?Ceramic bearings are bearings made from advanced ceramic materials such as Zirconia (ZrO2) or Silicon Nitride (Si3N4). They are known for their high strength, wear resistance, and ability to perform in extreme conditions.2. What are the advantages of ceramic bearings over steel bearings?Ceramic bearings offer several advantages, including: Higher Durability: Resistant to wear, corrosion, and high temperatures. Lighter Weight: Up to 40% lighter than steel bearings. Non-Magnetic & Electrically Insulating: Ideal for sensitive applications. Low Friction: Reduces energy loss and heat generation.3. In which industries are ceramic bearings commonly used?Ceramic bearings are widely used in: Packaging equipment Renewable energy (e.g., wind turbines) Aerospace and automotive Medical devices Chemical processing High-precision tools4. Can ceramic bearings handle high temperatures?Yes, ceramic bearings are highly resistant to heat and can operate in temperatures exceeding 1,000°C, depending on the material used.5. Are ceramic bearings suitable for corrosive environments?Absolutely! Ceramic bearings are non-reactive to most chemicals, making them ideal for use in highly corrosive environments.6. What is the lifespan of ceramic bearings?Ceramic bearings typically last much longer than steel bearings due to their wear resistance and durability. However, the exact lifespan depends on the operating conditions and maintenance practices.7. How do I maintain ceramic bearings?Ceramic bearings require minimal maintenance, but to ensure longevity: Use the correct lubrication when necessary. Keep them clean and free from contaminants. Follow proper installation procedures.8. Do you provide customized ceramic bearings?Yes, we offer tailored ceramic bearing solutions to meet your specific application requirements. Contact us to discuss your needs.9. What sizes and types of ceramic bearings do you offer?We supply a wide range of sizes and configurations, including ball bearings, roller bearings, and hybrid bearings. Check our product catalog or contact us for more details10. How can I place an order or request a quote?Simply visit our Contact Us page, fill out the inquiry form, or reach out to us directly via email or phone. Our team will respond promptly with the information you need
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