IPDB › China Industry › Manufacturing & Processing Machinery › Machine Tools
Advanced Z Axis Renishaw Tool Setting for Machining Center1
Machine Tools, Machine Tools Accessories, Optical Tool Setting Equipment, Advanced Tool Setting Accessories
Luoyang Yujie Industry&Trade Co., Ltd.
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Product Description Product DescriptionTool setting is a pivotal operation in modern manufacturing, involving the precise determination of a cutting tool's geometric parameters-such as length, radius, and diameter-using state-of-the-art tool setting devices. Some advanced technologies in this domain extend their capabilities to ascertain radial and linear profiles, as well as the condition of cutting edges. These sophisticated systems also facilitate robust broken tool detection, either via integrated capabilities or specialized detection devices. Together, tool setting and broken tool detection empower seamless, autonomous machine tool operations, drastically reducing the need for manual intervention.ApplicationImplement tool setting and tool damage detection on various types of vertical and horizontal machining centersas well as various gantry machining centers.Transport typeHard-wired connection transmissionCompatible interfaceMI 8-4,HSI or HSI-CRecommended probeDisc-shaped measuring pins (tungsten carbide, 75 Rockwell hardness) orSquare-shaped measuring pins (ceramic measuring tip, 75 Rockwell hardness)Weight (including disc-shaped probe)1055gCable(to interface)specificationDiameter: 4.4 mm, 4-core shielded cable, each core line is 7 x 0.2 mmlength10melectrical connectionFrom the end of the device outletInductive direction±X,±Y,+ZUnidirectional repetition accuracy1.00 μm 2σForce measurement with probes1.30 N to 2.40 N, 133 gf to 245 gf (depending on the direction of induction)level of protectionIPX8, BS EN 60529:1992+A2:2013 (IEC 60529:1989+A1:1999+A2:2013)InstallM12 T-type bolts (not available)Optional Spirol cylindrical pins ensure precise reinstallationOperating temperature+5 °C to +60 °CThe Benefits of Tool SettingAccurate determination of the geometric properties and real-time condition monitoring of cutting tools are pivotal for enhancing manufacturing processes. These practices ensure the correct tool is loaded for specific machining programs, allow for compensations due to tool wear, and enable automation in updating tool offsets, thereby optimizing productivity. The advantages of precise tool setting are evident. By ensuring each tool is fit for its designated task, it:? enhances precision? minimizes material wastage? diminishes operator involvement? lowers overall production costsThe Benefits of Broken Tool DetectionRegular cycles of broken tool detection are invaluable, especially considering the fragility of small-diameter tools during machining. Identifying broken tools promptly helps ensure that previously processed components are accurate, preventing defects. Machining protocols can be configured to alert operators, trigger alarms, or switch to backup tools upon detecting breakages, thus ensuring smooth operations. Tool breakage detection effectively:?optimizes cycle efficiency? curtails the necessity for rework? decreases material scrapping? reduces operational costsApplicationsCompany Profile
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