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Advanced Automatic CNC Horizontal Heavy Duty Diamond Wire Saw Cutting Machine Tool for Big Size Graphite Green Ceramic Powder Metallurgy Processing1
CNC Machine Tools, Wire Diamond Saw, Cutting Wire Saw
Zhengzhou Shine Smart Equipment.,Ltd
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Product Description High-Efficiency Endless Diamond Wire Saw for Graphite CuttingProduct DescriptionProduct Description: Diamond Wire Saw for GraphiteThe diamond wire saw for graphite is a specialized cutting machine designed specifically for slicing graphite materials with high precision and efficiency. This advanced cutting tool utilizes a diamond-embedded wire loop, which ensures clean and accurate cuts, making it ideal for applications that require meticulous attention to detail.The wire loop design of the diamond wire saw allows for continuous cutting at high speeds, around 80 meters per second, without the need to reverse direction. This results in a smoother cut surface with minimal kerf loss, significantly reducing material waste. The industrial-grade diamonds embedded in the wire provide exceptional cutting power and durability, ensuring long-lasting performance even with intensive use.Key Features:High Precision: The diamond wire saw delivers precise cuts with excellent surface finish, ideal for detailed graphite slicing.Efficiency: Continuous loop design enables high-speed cutting, enhancing productivity and reducing processing time.Minimal Material Waste: The fine, accurate cuts result in minimal kerf loss, preserving valuable graphite material.Durability: The diamond-embedded wire ensures long-lasting cutting performance, reducing the need for frequent wire replacements.Specialized for Graphite: Engineered specifically for graphite, ensuring optimal performance and results.Easy to Operate:Equipped with a circular diamond wire cutting tool, our machine ensures precise and efficient cutting with minimal kerf width. The wire diameter ranges from 0.65 to 0.8 mm, allowing for exceptionally small kerfs and minimal cutting resistance. This results in minimal material displacement during cutting, maintaining the material's original integrity and facilitating easy unloading.Applications:Graphite Electrode Manufacturing: Precision slicing of graphite electrodes used in electric arc furnaces.Graphite Components Fabrication: Accurate cutting of graphite parts for various industrial applications.Battery Manufacturing: Slicing of graphite anodes used in lithium-ion batteries with high precision.The diamond wire saw for graphite represents a significant advancement in cutting technology, offering unparalleled precision and efficiency for all graphite slicing needs. Whether in industrial production or research environments, this specialized tool ensures superior performance and high-quality results. Product ParametersTypical specifications for this Graphite Cutting Machine SH60-60 : Machine SpecNumberParameterValue or Specification1Maximum Workpiece Length (mm)6002Maximum Workpiece Width (mm)6003Maximum Workpiece Height (mm)6004Worktable Y-Axis Travel (mm)6005Worktable Z-Axis Travel (mm)6006Maximum Diamond Wire Speed (m/s)38 (Max)7Minimum Feed Increment Y-Axis (mm)0.018Minimum Feed Increment Z-Axis (mm)0.019Repeat Positioning Accuracy Y-Axis (mm)±0.0510Repeat Positioning Accuracy Z-Axis (mm)±0.0511Total Power Consumption (kW)412Power SupplyAC220V 50Hz13Machine Size(mm)1600*2000*215014Machine Weight(kg)14000Additional Information:Customizable Dimensions: The diamond wire saw can be tailored to fit your workspace and specific needs, with customizable dimensions to suit various operational environments.Adjustable Functions: The machine's features and functions can be adjusted to meet specific cutting requirements, ensuring optimal performance for your particular application.Support and Service: We offer comprehensive support and after-sales service, including installation assistance, training, and maintenance to ensure your equipment operates at peak performance.Our AdvantagesUnique advantages of graphite cut wiresaw1,Exceptional Sharpness:The use of diamond as the cutting tool, combined with the high wire speed, ensures that the machine is exceptionally sharp.2,Superior Surface Quality:The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action. This meticulous control leads to superior cut surface quality.3,Minimal Kerf Width:Our Machine designing concept and the thinness of the diamond wire contribute to a narrow kerf width of approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.4,Low Dust Emissions:Unlike traditional cutting methods that generate more dust, our graphite cutting machine produces minimal dust.5,High Precision:The unidirectional motion of the endless diamond wire ensures precise cuts with minimal deviation. This high level of precision is a result of the machine's advanced technology and engineering.6,Easy to Operate:Equipped with a circular diamond wire cutting tool, our machine ensures precise and efficient cutting with minimal kerf width. The wire diameter ranges from 0.65 to 0.8 mm, allowing for exceptionally small kerfs and minimal cutting resistance. This results in minimal material displacement during cutting, maintaining the material's original integrity and facilitating easy unloading.7,Compact and Space-saving Design:With its sleek and compact structure, our cutting machine takes up minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it can accommodate large material sizes, providing versatility without compromising on space.8,Horizontal Cutting Orientation:The horizontal cutting orientation facilitates easy loading and unloading of materials, particularly beneficial for handling large graphite blocks. Simply use a forklift to place the material onto the machine's loading platform, making material handling a breeze.9,Unmanned Operation:The cutting process requires no constant supervision, providing operators with the freedom to attend to other tasks while the machine operates autonomously. This feature enhances productivity and efficiency in the manufacturing environment.10,User-friendly Operation:Featuring a straightforward and user-friendly interface, our machine offers intuitive operation akin to a "plug-and-play" system. Even novice operators can easily navigate the machine's controls and settings, eliminating the need for extensive training or specialized skills. Comparison Between Diamond Band Saw and a Single Diamond Wire Sawhere's a comparison sheet highlighting the differences between a Diamond Band Saw and a Diamond Wire Saw when cutting graphite: AspectDiamond Band SawEndless Diamond Wire SawCutting MechanismUtilizes a continuous loop of diamond-coated band as the cutting tool.Employs a continuous loop of diamond-coated wire as the cutting tool.Cutting SpeedGenerally slower cutting speed due to the movement of the band.Faster cutting speed due to the continuous linear motion of the wire.Kerf WidthTypically has a wider kerf width, leading to more material wastage.Minimizes kerf width, resulting in minimal material wastage.Cut Surface QualityMay require additional polishing steps to achieve a smooth finish.Simultaneously cuts and polishes, ensuring a smooth and shiny surface.VersatilitySuitable for basic cuts and straight lines.Highly versatile, suitable for complex shapes and intricate designs.PrecisionModerate precision; may not achieve intricate designs accurately.Offers high precision, ideal for intricate graphite components.Material EfficiencyCan be less material-efficient due to wider cuts.Maximizes material efficiency with narrow cuts.Dust GenerationGenerates more dust, potentially requiring dust extraction systems.Produces minimal dust, contributing to a cleaner working environment.ApplicationMainly used for simpler cutting tasksIdeal for various cutting needs, especially intricate graphite parts.Ideal Use CaseBasic straight cuts in graphite.Precision cuts, intricate designs, and complex graphite components. Packaging & ShippingPackagingThe diamond wire saw will be put into a wood crate.Lead TimeNormally we will send machine out 30 working days after order confirmation, some time can be within 15 days.International Shipping MethodsWe offer flexible international shipping options to accommodate the diverse needs of our clients. Our shipping terms include FOB (Free on Board), CNF (Cost and Freight), and door-to-door delivery. The majority of our shipments are transported via sea freight, ensuring cost-effective and reliable delivery for bulk orders. Additionally, we have extensive experience with air freight for time-sensitive shipments, providing faster delivery while maintaining the integrity of the products.Shipping Options:FOB (Free on Board): We handle the costs and risks up to the port of shipment. The buyer takes responsibility from the port of origin, ensuring control over the logistics and costs beyond that point.CNF (Cost and Freight): We cover the cost of shipping the goods to the port of destination. The buyer assumes responsibility for insurance and other costs once the goods are in transit.Door-to-Door Delivery: We manage the entire logistics process from our facility directly to your specified location, offering a hassle-free and convenient shipping solution.Our team is committed to providing timely and efficient delivery, tailored to meet your specific requirements, ensuring that your orders arrive safely and on schedule. Whether by sea or air, we prioritize the safe handling and transport of our products to maintain their quality and performance. Application CaseCase 1: Graphite Electrode ManufacturingA leading manufacturer of graphite electrodes used in electric arc furnaces integrated our diamond wire saw into their production line. The precision and efficiency of the saw allowed them to slice graphite blocks into electrodes with minimal material loss and high surface quality. This not only improved their production yield but also enhanced the performance of the electrodes in high-temperature applications, resulting in increased customer satisfaction and repeat orders.Case 2: Battery ManufacturingA prominent battery manufacturer adopted our diamond wire saw for cutting graphite anodes used in lithium-ion batteries. The high precision of the saw ensured uniform thickness and smooth surfaces, which are critical for the performance and longevity of the batteries. This led to a significant improvement in the energy density and charge-discharge cycles of their batteries, positioning the company as a leader in battery technology.Case 3: Aerospace IndustryA major aerospace company required high-precision graphite components for their thermal management systems. By using our diamond wire saw, they were able to achieve extremely precise cuts with minimal surface roughness, which is essential for maintaining the integrity and performance of the components under extreme conditions. This enabled the company to meet stringent industry standards and improve the reliability of their thermal management systems.Case 4: Electronics ManufacturingAn electronics manufacturer specializing in high-performance heat sinks and thermal interface materials used our diamond wire saw to cut graphite sheets and blocks. The precision cutting capability of the saw allowed them to produce components with exact specifications and high surface quality, essential for effective heat dissipation in electronic devices. This helped the company enhance the thermal management solutions they provide to their customers, leading to higher product reliability and efficiency.Case 5: Research and DevelopmentA research institution focusing on advanced materials incorporated our diamond wire saw into their laboratory for experimental studies on graphite. The ability to cut graphite with high precision and minimal material loss was crucial for their experiments. The saw's customizable features allowed the researchers to tailor the cutting parameters to their specific needs, facilitating breakthroughs in the development of new graphite-based materials and applications.Case 6: Industrial EngineeringAn industrial engineering firm specializing in custom-designed machinery for various applications used our diamond wire saw for cutting graphite components. The saw's ability to deliver precise cuts with excellent surface finish enabled the firm to produce high-quality, custom graphite parts for their clients, which included various sectors such as automotive, defense, and energy.These case studies illustrate the versatility and high performance of our diamond wire saw for graphite, demonstrating its effectiveness across a wide range of industries and applications. Company ProfileShine Smart Equipment is a leading manufacturer of cutting-edge diamond wire saws, specializing in high-precision cutting solutions for the semiconductor and solar industries. With a commitment to innovation and quality, we provide our customers with reliable and efficient diamond wire cut equipment that meets their production needs.Shine Smart Company History In August 2016, we established our company with a registered capital of 10 million RMB in Shanghai,covering an area of 3,000 square meters, starting the production of complete machine series, such as reciprocating diamond wire cutting machines, grinding machines, and polishing machines.in 2018, we embarked on an intensive research journey into endless diamond wire cutting technology. Through unwavering dedication and rigorous research, we committed ourselves to achieving excellence in this field.By 2020, we had taken a significant stride forward. A series of circular diamond wire cutting machines, validated by the market, underwent continuous updates and iterations, reaching new heights. This momentous achievement marked our company's ascent to a prominent position in the industry.Then came 2022, a year that will forever be etched in our history. Our cutting equipment witnessed a substantial breakthrough, leading to a massive surge in applications across industries, including graphite cutting, silicon rod slicing, and optical crystal cutting. This turning point not only affirmed the wide-ranging applicability of our technology but also underscored our leading role within the industry.Over the past few years, we haven't merely witnessed technological advancement; we've actively shaped the future of technology. Our passionate team remains dedicated to driving innovation and delivering exceptional solutions to our clients. Looking ahead, we are committed to maintaining our industry leadership, continually solidifying our position through outstanding products and services, and opening up broader horizons for our valued customers.. Commitment to qualityWe have full confidence in the stability of equipment quality, stemming from our mature and rigorous management processes. From the procurement of raw materials to production organization and the final product delivery, each step is governed by well-established procedures, process specifications, and inspection criteria.Every CNC machine is assigned a unique ID number and undergoes over 200 electrical tests, more than 30 mechanical precision tests, and over 20 final inspections before leaving the factory. This multilayered, strict oversight ensures the conformity and traceability of product components at every stage. Research, Development And InnovationAt the forefront of diamond wire cutting technology, we continuously drive innovation in the development of our circular diamond wire cutting equipment. We have pioneered a groundbreaking design that seamlessly integrates slicing, outer contouring, and inner contouring into a single device. This innovation represents our unwavering commitment to delivering exceptional performance and multifunctionality, meeting our customers' demands for efficient and precise cutting solutions. Our R&D team consistently pushes the boundaries of technology, offering unprecedented innovations that keep our clients at the forefront of their industries.Company Culture And ValuesAt the core of our company, our culture and values reflect our fundamental beliefs. We are a trustworthy and responsible enterprise, driven by an unwavering commitment to excellence in all we do.Environmental sustainability is a driving force for us. Recognizing the finite nature of our planet's resources, we are dedicated to minimizing our environmental footprint and embracing sustainable practices, ensuring that our products deliver high performance while preserving the Earth.Solving customer problems is our raison d'être. We concentrate on delivering value-added equipment, actively listening to our customers' needs, and providing innovative solutions. We believe that by helping our customers succeed, we, too, achieve success.We also deeply care about the physical and mental well-being of our employees. We are committed to creating a happy work-life balance for our team, as we believe that only content and fulfilled employees can create outstanding products and services.These principles form the bedrock of our enterprise, and we will continue to progress under these values, relentlessly pursuing excellence while serving the environment, our customers, and our employees for collective success and enduring sustainability.After Sales ServiceVideosContact us to check bellow videos - Video 1: Equipment operation demonstration- Video 2: Customer case studyPlease contact us to check out the machine models you need!
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