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Efficient Chip Removal System1
Machine Tools, Machine Tools Accessories, High-Pressure Coolant Filtration System, Spindle Center
Henan Boy Machinery Co., Ltd.
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Product Description Product DetailsIntroductionDuring product processing and over cutting and hot cutting, the steam barrier is formed and the chip liquid is unevenly distributed, so that the tool tip cannot obtain the required cooling. In the case of insufficient cooling of the cutting tool, the iron chips will return to the cutting point. Therefore, repeated processing of chips will shorten the tool life and damage the surface finish of the workpiece HY series high-pressure spindle center water outlet filtration system high-pressure centralized aiming chip liquid can penetrate the steam barrier, smoothly reduce the high temperature generated during cutting, effectively supply chip liquid, significantly improve the tool life, sufficient lubrication, and improve the surface finish and accuracy of the workpiece Advantages and EffectsProduct Description1.Cdlk multistage centrifugal pump with high efficiency, stability, low noise and nomedium selection, and stable outlet pressure design2.The water tank design accelerates the elimination of foam generated in use. Pay attention to the running direction of the multi-stagecentrifugal pump during use. It is strictly forbidden to operate without phase loss, reverse rotation and water.3.Improves operational efficiency and reduces energy consumption by enabling functions such as chip breaking, chip removal, high-pressure cooling, and tool internal cooling. This effectively addresses issues such as chip wrapping, debris clogging, frequent tool retraction and replacement, and even tool breakage during the machining process. Additionally,it significantly enhances workpiece accuracy and surface finish, while reducing operational costs. Product illustration Parameter Specification Table Capacity and dimensions of the water tankCapacity:240L SIZE:1000*800*550mm24Bar centrifugal pumpPower: 3.75 kw, Voltage: three-phase 220/380 V30Bar centrifugal pumpPower: 4.0 kw, Maximum working pressure: 30 Bar, Flow rate: 2 m3/hour, Voltage: three-phase 220/380 VBag filter machineBag-type / Filtration accuracy 10umHigh and low level gaugeThe high-level water replenishment pump stops replenishing water while the low-level water replenishment pump starts replenishing water.Pressure regulating valveReduce pressure and adjust the pressure levelThe size of the outlet joint for high-pressure water supplyStandard configuration includes 2 stainless steel high-pressure water outlets, with American 1/2 and American 3/8 sizes.Inlet joint sizeBent bell-shaped pipe joint DN25Overflow port connection sizeBent bell-shaped pipe joint DN25Use of mediumWater-based chip fluid, emulsion, etc.There are the specific advantages of central water outlet system using in a machining center1.Enhanced Cooling Effect The central water outlet directly delivers the coolant to the cutting area, to effectively reduce thetemperature of the cutting tool and the workpiece, and minimize the thermal deformation and tool wear.2.Improved Chip Removal Effect The high-pressure coolant helps to quickly discharge the chips, preventing chip accumulation from affecting the machining accuracy and surface quality. This is particularly noticeable in deep hole machining.3.Promoted Machining Efficiency The improvement in cooling and chip removal reduces tool wear and downtime, to thereby enhance machining efficiency and production continuity.4.Extended Tool Life Effective cooling and lubrication reduce tool wear, extend the service life of the tool, and decrease the replacement frequency and cost.5.Improve Machining Precision By reducing thermal deformation and chip interference, it enhances machining precision and surface quality, especially showing remarkable effects in high-precision machining. 6.Adapt to Complex Machining In the machining of deep holes, complex cavities and other scenarios, the central water outlet can provide better cooling and chip removal, ensuring the machining quality.7.Reduce Machining Costs Through extending the tool life, improving efficiency and reducing the reject rate, the overall machiningcost can be effectively controlled.
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