IPDB › China Industry › Manufacturing & Processing Machinery › Machine Tools
Integrated CNC Punching Marking and Shearing Machine for Channel and Flat Connecting with Hoop Forming Machine in Power Tower Communication Towers, Bpg14121
Machine Tools, Punching Machine, Bpg1412, CNC Punching Machine, U- Channel Punching Machine
Jinan Safety United Technology and Trade Co., Ltd.
Preview:
Product Description CNC Punching, Marking and shearing machine for U-Channel and flat with hoop forming machine BPG1412Detailed PhotosProduct DescriptionApply scope:The production line is suitable for punching, marking and shearing angle steel for production enterprises such as electric power tower, communication towers, steel structures, and water towers.This machine can connect with the hoop forming machine to produce the hoop which is used in power construction.Product Parameters Model BP1410BPG1412Processing sizePlate steel size(mm)40-14040-140Channel size(mm)8#; 10#; 12#, 14#8#; 10#; 12#, 14#Thickness of workpiece (mm)1010Length of workpiece (mm)6000(Customizable)Size of hoop/Φ160-500Punching abilityPunching Dia. (mm)Φ26; Long hole: Φ22x50Φ26; Long hole: Φ28x50Punching force800kNQty. of punch3pcs on every side, total in two sides: 6pcs.Typing abilityTyping force700KNQuan. of typing dies4pcsSize of the word(mm)14×10×19(can be made as the requirement of the customer)Quan. of words 12pcsShearing Shearing force800kNShearing modeIn the flat end is cut with the single blade; In the arc end shear with double-edged cutter. Pls note: can not cut channel steel. Qty. of axis3pcs Feeding modeCNC trolley feeding the materialsFeeding speed50-80m/minutesUnloading modePneumaticProcessing accuracy Meet the requirement in GB2694-2010Programming modeKeyboard input, RS232 interface input, USB interface Program function Fault language displayThe total power (KW)About 21Dimension of the machine(m)28000×5500×2500The weight of the machine(kg)9000 Our Advantages Structure and feature:This production line is consists of a loading part, a feeding part, the main part of the machine, a finished product unloading part, and the corresponding hydraulic system and electrical control system.The Loading part:It is mainly composed of a horizontal transport table and the overturning loading unit.(1) The horizontal transport table is driven by the sprockets and chain, and realize the synchronization of the three chains with shift blocks. This makes the angle steel stable and low noise in the conveying process. (2) Reversing and loading unit is driven by the sprockets and chain, and through a long shaft and a self-made coupling to realize the synchronization of three rotating arms with reclaiming claws. The function of this part takes the angle steel to be processed in the trough on the material table to the feeding channel. The feeding part:It is mainly composed of feeding channel and CNC trolley unit.(1) The feeding channel is composed of conveying rollers, brackets, transmission racks, and moving raceways.(2) The feeding trolley is composed of a moving body, a clamper, a clamping cylinder, a swing cylinder, a servo motor, and an encoder. When working, the feeding trolley is moved by guide rails on the plane and side of the drive rack on the feeding channel with the clamper according to the instruction from the computer. The main part of the machine:Marking parts is composed of pressing angle steel unit, marking unit, punching unit and shearing unit.(1) The main function of the pressing unit is to press the angle steel to prevent the angle steel from deviating leading to the accuracy error.(2) According to the instructions of the computer, mark at the position required by the drawing. By the way manual adjustment mechanism is added, so that easy to change the position of the character's head to adapt to the typing position of different specifications of angle steel. (3) Punching unit: In every side can be equipped with three different specifications of punches, in each punches is equipped with a air cylinder. In the piston rod of the air cylinder there is a cushion block which is located between the punching rod and the pressing head of the hydraulic cylinder. According to computer instructions, the punch is automatically selected, that means, the corresponding air cylinder is selected to push the corresponding cushion block to realize the selection of the punches; (4) The shearing unit is composed of a frame-type body, a shearing cylinder, an upper knife mechanism, and a lower knife mechanism. The lower knife mechanism can adjust the gap according to the thickness of the angle steel to ensure the cutting quality.Unloading part of the finished products:It is composed of workpiece support roller and turning cylinder. Through the button control on the button station, the processed workpiece is turned out and placed on the left or right side. Hydraulic Hoop Forming machine, BG80 Application:This machine is mainly used for automatic flat steel pressing to make the clamps, which widely used in electric power fitting industry. It has independent hydraulic power system and electric control system, with high degree of automation and strong production capacity. Technical parameters: Model BG80/2BG100BG120Diameter of around hoopΦ120-400Φ120-500Φ120-500Max. length of blank800*80*8800*80*8800*80*8Min. length of blank260*40*4Pressing force (KN)200300400Pressing frequency (rpm)15-2510-2010-20Hydraulic system pressureMax. 25MpaPneumatic system pressure0.4Total Power111115Dimension (H*W*H)mm4000*2000*20004500*4500*23004500*4500*2300Machine weight (KG)170024002600The hydraulic system consists of oil tank, high pressure and low pressure pump group, cooler, main valve group and other control valve groups. It is used to provide working power to each oil cylinder of the machine. The electrical control system: It is composed of an electrical operating cabinet, operating box and a trolley operating station. (1) On the host computer is installed the control software with which inputting the processing parameters onto the computer to finish the programming. The computer also identify the programming fire which is made from CAD OR CAM.(2) With the PLC of Japan Mitsubishi Corporation as the control core, it is equipped with a three-axis CNC module, which forms a position control loop together with the X, A, and B axis servos, so that the PLC and CNC are integrated, which greatly improves the reliability of the system.(3) X, A, B axis drive adopts advanced AC brushless servo motor to ensure fast and accurate positioning and maintenance-free. (4) The control software monitors the operation of the machine at any time. When a fault occurs, the screen will display the detailed cause and treatment method of the fault. Spare parts brand: No.Name of spare partsManufacturer Country 1 PLC MitsubishiJapan2Servo motor and driverYaskawa/PanasonicJapan3Hydraulic pump in a hydraulic stationVickers China4Linear Guide and Ball ScrewHIWINTaiwan6Pneumatic componentsAir TACTaiwan Hydraulic valveAtos Italy FAQQ1: Are you a manufacturer or trading company? A1: We are manufacturerQ2: Can the machine parts be changed according to my requirements? A2: Yes, we will try our best to give you the best products. Q3:What is your payment term? A3:30% T/T deposit paid in advance, 70% balance paid before shippingQ4: How can I get to your factory? A4:We could pick you up at the airport or high-speed rail station. Q5: What service can you provide before order? A5:About the pre-sale service. We provide you answers to all your questions on our machines, such as technical parameters, price, payment terms, etc. If you wanna visit our factory and check the machines, we also can send you an invitation letter and give you our warmest welcomeQ6: Can you finish the machine during the delivery time? A6:We will finish the machine in time according to determined lead time
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...
Message:
OK ! We suggest you detail your product requirements and company information here.
Enter between 20 to 4,000 characters.
Your inquiry content must be between 20 to 4000 characters.