IPDB › China Industry › Manufacturing & Processing Machinery › Machine Tools
World Two Point Press Machines with 400 Tons Pressure1
Machine Tools, Punching Machine, Press, Punch
Nanjing BHT Intelligent Equipment Co., Ltd.
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Product Description Product Description1. Type /Name/QuantityTypeNameQuantity (P)RemarksJX36Straight-side Two- Point Press 2. Energy and environmental requirementsProjectUnitSupplier RequirementRemarksPowerGrid form-TN-S Supply voltageAC380V±7% Frequency-50HZ±0.5HZ EnvironmentAmbient temperatureoC-5oC~40oC Ambient humidity-50%(+40oC)~90%(+20oC) WorkshopThe height m of the crane trackmmust meet the machine installation requirements Crane modelton Logistics door sizm The conditions of the required plant must meet the requirements provided by the supplier in this form. 3. Equipment implementation standardsGB/T 10924-2009 Straight-sided single or two-point mechanical power presses-Testing of the accuracyGB 5226.1-2008 Mechanical and electrical safety, Part 1 of Mechanical and electrical equipment:General technical conditionsJB/T 1829-2014 Metalforming machinery. General specificationsGB17120-2012 Forging machinery, Safety technical conditionsJB/T1647.1-2012 Straight-sided mechanical power press- Part 2:Types and basic parametersJB/T1647.2-2012 Straight-side mechanical power press- Part 2: Technical requirements 4. Machine4.1 Main Specifications Project ItemUnitJX36-400JX36-500JX36-630NominalkN400050006300Nominal Strokemm121212Slide Strokemm300300350Slide Stroke Per Minutespm20-3020-3020-30Max Die Set Heightmm650650700Die Height Adjustmentmm200200250Slide Size(LR×FB)mm3000×13003000×15003600×1500Bolster Size(LR×FB)mm3000×13003000×15003600×1500Bolster Thicknessmm220220250Slide Open Sizemm1000×6501100×6501200×700Work EnergyKg*m4700(at spm25)6500(at spm25)7000(at spm25)Bolster Surface Heightmm710710710Maximum Die WeightT456Motor PowerkW455575Height Above Groundmm≈6035≈6270≈7000Clutch form Dry ClutchDry ClutchDry ClutchFrame Three-pieceThree-pieceThree-piece Project ItemUnitJX36-800JX36-1000JX36-1250NominalkN80001000012500Nominal Strokemm121213Slide Strokemm350400400Slide Stroke Per Minutespm15-2515-2515-25Max Die Set Heightmm8009001000Die Height Adjustmentmm250250250Slide Size(LR×FB)mm4000×20004000×20004000×2000Bolster Size(LR×FB)mm4000×20004000×20004000×2000Bolster Thicknessmm250250250Slide Open Sizemm1600×8001600×9001600×1000Work EnergyKg*m9500 (at spm20)15600(at spm20)21000 (at spm20)Bolster Surface Heightmm710710710Maximum Die WeightT81012Motor PowerkW90110132Height Above Groundmm≈8000≈9000≈9700Clutch form Dry ClutchDry ClutchDry ClutchFrame Three-pieceThree-pieceThree-piece4.2 Main PartsItemName of GoodsOriginal ManufacturersNote1Overload Protection DeviceSHOWA 2Double Solenoid ValveTOYOOKI/ TACO 3Lubricator with low oil level detectionSMC 4Lubrication PumpLiubian/Ouqi 5ReducerEastwell 6Rolling BearingHRB/ ZWZ / LYC 7Friction blockMitsubishi 8SealsNOK 9PLC Panasonic 10CAM ControllerDomestic Brand 11Touch ScreenOmron 12Frequency TransducerShenzhen Sine 13Rotary EncoderTianjin Yike 14Air SwitchSchneider 15BreakerSchneider 16ContactorSchneider 17RelayImported Brand 18Light Curtain ProtectionRyan/ Keli 19Main MotorSiemens Beide/ Huali 20Switch ButtonDomestic Brand 21Communication modulePanasonic 22DCMMinwei/ Schneider 23Proximity SwitchImported Brand 4.3 Main Component Structure5.1Frame5.1.1 The frame is pre-tightened by the upper beam, column and base with four tie rods to form a closed frame.5.1.2 The beam, column, base and other structures are box-shaped structural parts welded with steel plates, and CO2 gas shielded welding is used. After welding and forming, tempering treatment is performed to eliminate the deformation of the body parts caused by the stress of the press after long-term work Maintain the stability of the overall structure.5.1.3 The processing of large welding parts is completed on the Italian PAMA boring and milling machining center, and the clamping is performed once to ensure the geometric accuracy of the machine tool.5.2 Main Drive 5.2.1 Drive Method:Top drive, dry low inertia clutch, brake.5.2.2 Drive System:Three-phase asynchronous motor.5.2.3 Main Drive Belt:: 5V Belt5.2.4 Transmission gear:straight teeth have the advantages of high transmission accuracy, smooth transmission, strong gear strength, large bearing capacity and low noise.5.2.5 Copper Sleeve, Bearing: The copper bushings and bearings of important parts are reliably lubricated. The connecting rod copper tile and pin shaft support sleeve adopt high specific pressure copper sleeve. 5.2.6 The transmission system has good lubrication guarantee, fault detection and protection.5.3 Clutch / Brake (Dry Type)5.3.1 The control system uses Japanese Fengxing double valve, which is sensitive and reliable.5.3.2 Clutch-brake adopts split dry friction block structure, separate design, separate maintenance, aside from space limitation, the clutch braking capacity is improved, the both double valves are accurately controlled by PLC (0.04 ~ 0.06 seconds), with Low inertia, high torque and low noise, simple structure and easy maintenance.5.3.3 The electronic and the mechanical cam switch are used together to prevent the repetitive action of the press.5.4 Slide5.4.1 Slide RailThe slider adopts ultra-long octahedral guide rail with high guiding precision and good wear resistance. The guide rail gap can be adjusted with push-pull bolts, and the lubricating guide plate is made of all copper.5.4.2 Hydraulic Overload Protection DeviceThe slider has a hydraulic overload protection device, a gas-liquid type, which generates an overload response for about 110% over the rated tonnage, display the fault and sound & light alarm, the slider automatically stops. The recompression time after overload is 3 minutes, and a manual unload button is set.5.4.3 The running angle of the slider is displayed as a digital (electronic) type, as for the control panel and the touch screen.5.4.4 The slider is equipped with a die height adjustment device.(1)Forward and reverse speed:About 50mm/min.(2)The upper and lower limit positions automatically stop.(3)During the adjustment, the encoder is used to detect, and the slider adjustment amount is monitored on the touch screen display, and the accuracy is 0.1mm5.6 Hydraulic &Lubrication &Pneumatic:5.6.1 The pump uses domestic components.5.6.2 Dilute oil circulation lubrication system.(1)Lubricated parts: gears, bearings, guide rails, connecting rods, copper sleeves, etc..(2)Low oil level detection.(3)The lubricating distributor uses standard domestic or imported high-quality products5.6.3 Automatic & intermittent & quantitative lubrication system(1)Lubricated parts: balancer(2)Control method: PC setting5.6.4 The air source pressure gauge is set in a conspicuous position on the left front column.5.6.5 Compressed air is used for clutch / brake, balance cylinder, slider overload protection, automatic gas and tool gas.5.6.6 The clutch / brake is controlled by a double valve to ensure the safe use of the press.5.6.7 A special water separation filter is set at the inlet of the air source to prevent excessive moisture from entering the pipeline.5.6.8 Backup air source:There are 2 source separate to repair mold pneumatic tools.5.6.9 The clutch, brake and balancer are all equipped with air storage tanks to keep the air pressure fluctuation within 20%.5.7 Electric5.7.1 Main Operation Panel: The right-front column of the press;Color touch screen 7; Main motor operating indicator5.7.2 Electric Cabinet:The standard installation position is 3 meters on the right side of the machine, the electric cabinet is sealed and air cooling is adopted.5.7.3 Control Device:a. he slider has continuous, single, and inching working modes for selection b. PLC control, and reserve I / O points for mold and automation. c. The multi-screen touch screen is used to realize the main process parameters and fault indication of the press, which mainly includes the following basic information:Production process status monitoring and production volume presetting and countingFault display diagnosis function, show fault locationProduction counter (displayed on the touch screen)I/O status annotation and display5.7.4 General Technical Requirementsa Voltage ratings and protective measuresb Main power:380V±10% 50HZ±5HZ(Three-phase five-wire,3P+N+PE),The distribution box has a standard design-PE or PEN line,Used for three-phase five-wire incoming power supply; The main switch must have overload and electromagnetic protection functions.c Auxiliary power: The independent auxiliary power supply with safety device is used for lights and switch units, not for production line equipment; the independent power supply is for the production line PLC-CPU, and all HMI and PLC-CPU power supplies require switches and control units. The power supply of PLC and solenoid valve is designed according to the product. All the connection circuits with PLC follow the grounding standard after isolation transformer.5.7.5 Cable and wiringa General Technical RequirementsAll cables must comply with national standards.The cable must be of sufficient length and enable fast and accurate signal exchange between components.All components must be connected in a way that is easy to maintainTerminals must be protected with covers.When used in operation and where it needs to be moved, exposed cables must have appropriate flexibility and appropriate external protection.Cable standard: The cross-sectional area of the wire must conform to the national standard, and must meet the normal and stable operation of equipment and electrical components.All electrical equipment or devices must be reliably grounded.b Wire inside the control boxThe electrical components are arranged regularly, and the wires run through the wire slot, so that the box is neat and not messy.c Cable outside the control boxhe control cables from the control box to all parts of the equipment must be arranged in protective tubes.All external cables must be numbered, and the number of each cable is unique.The length of the cable is sufficient to allow the replacement of components to be determined.The control line and power supply line must be separated.The shielded cable is directly arranged from the control unit to the device.5.7.6 Marka The markings on the wiring terminals should be the same as the markings in the circuit diagram.b System grounding or zero connection must be marked to distinguish.5.7.7 Grounding instructions-There is a dedicated ground terminal in the control cabinet;-Grounding of each cable bridge;-The ground wire has the ability to adapt to the ground current.5.7.8 Technical requirements for electric control box Appearance: The control cabinet adopts the bottom access line. a. Safety must comply with the general provisions of China's national safety standards.b. Use two-hand control in the place of continuous and inching operation of the press.c. When the power supply is cut off or the equipment is in an emergency stop, in order to avoid equipment damage or personal injury, the movement of the equipment is not allowed.d. The emergency stop button is set on the press button station.e. The number of external detection signals and manual operation buttons should be able to ensure that the equipment has a complete protection function, to ensure that the equipment is easy to operate and reliable.5.7.9 Movable button station: 2 / unit There are connection sockets on the right front left rear pillar Two-hand operation (with emergency stop button)5.8 Attachments and others5.8.1 Upper beam ladder: 1 / set, with guardrails over 3 meters.5.8.2 Configure basic screws.5.8.3 Left and right window lighting groups.Detailed Photos Processing and ManufacturingCNC Machining Center from DOOSAN Korea & PAMA ItalyGear hobbing machine from Germany Gleason & LiebherrCNC Machining Center TOSHIBA JapanBoring and milling machining center from PAMA ItalyPentahedral machining center from Hitachi JapanLarge tempering furnace Packaging & ShippingSteel Pallet with Waterproof Cloth & Strong Wooden packaging Certifications BHT WORLD Clients BHT WORLD have exported the products to 65 countries (Germany, Sweden, Hungary, Italy, Netherlands, Spain, Portugal, Czech Republic, Lithuania, Serbia, Greece, Malta, Austria, Kosovo, Turkey, Ukraine, Albania, Estonia, Belarus, Bulgaria, Bosnia, Croatia, Romania,USA, Brazil, Argentina, Mexico, Bolivia, Colombia, Canada, Peru, Chile, Australia, New Zealand, Rwanda, Egypt, South Africa, Tanzania, Nigeria, Botswana, Mauritius, Russia, Vietnam, India, Iran, Singapore, Uzbekistan, Thailand, Sri Lanka, Bangladesh, Malaysia, Kazakhstan, Philippines, Bahrain, Pakistan, United Arab Emirates, Kuwait, Saudi Arabia, Sudan, Jordan, Oman, Qatar, Syria, Israel, Yemen)
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