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Precision Engineered Linear Rail Guide for High-Speed Production Lines1
Linear Bearing, High-Speed Production Guide, Linear Rail Guide
Zhejiang Cncd Transmission Equipment Co., Ltd.
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Product Description Experience the unparalleled quality of CNCD factory's artistry, where every linear guide is crafted with precision and expertise, promising excellence in high-speed production lines.Material selection: We rigorously select superior high carbon steel, robust alloy steel like GCr15 or SUJ2, and resilient stainless steel to fortify the core of our guide rails.Pretreatment: Utilizing cutting-edge forging and rolling techniques, we meticulously eliminate internal imperfections. Our annealing process further enhances machinability, ensuring the steel is primed for top-tier performance.Shaping: Our state-of-the-art milling machines and planers skillfully carve the guide rail's reference surface, grooves, and mount holes, delivering exquisite precision with a fine processing allowance.Stress relief annealing: Our precision annealing process effectively dissipates internal stresses from initial processing, protecting the guide from potential deformation.Quenching and tempering: Our process elevates surface hardness to HRC58-62, enhancing wear resistance. Tempering then refines the material's brittleness, achieving optimal durability.Cryogenic treatment: Through sophisticated cryogenic methods, we stabilize the microstructure, minimizing residual austenite and ensuring unwavering dimensional stability.Precision grinding: Our CNC grinders deliver exceptional straightness (≤3μm/m), parallelism, and a remarkably smooth surface roughness (Ra≤0.4μm).With high-precision coordinate grinders, we execute hole processing with unrivaled accuracy, ensuring flawless alignment.Superfinishing: Our advanced polishing and superfinishing techniques refine the raceway's surface roughness to Ra≤0.1μm, significantly reducing friction for unparalleled smoothness.Plating or coating: Our guide rails undergo hard chrome plating (5-10μm) or nitriding, tremendously enhancing their resistance to wear and corrosion.Anti-corrosion treatment: Non-working surfaces are treated with blackening, phosphating, or a protective spray, forming a robust barrier against corrosion.Slider processing: Every slider is meticulously milled and ground to achieve perfect alignment with the guide rail, ensuring seamless operation.Rolling element preparation: We expertly grind and grade steel balls or rollers, maintaining a diameter tolerance of ≤0.5μm for flawless movement.Pre-assembly: We temporarily assemble the slider and guide rail, conducting thorough tests to ensure optimal sliding resistance and perfect smoothness.Clearance adjustment: With micrometer precision, we adjust the gap between the guide rail and slider, using preload techniques for ideal interference fit or spring structure.Lubrication system integration: We enhance durability by integrating grease or sophisticated automated lubrication solutions, ensuring prolonged system performance.Geometric accuracy detection: Using laser interferometers and CMMs, we meticulously inspect straightness, parallelism, and verticality to maintain our elevated standards.Our profilometer checks ensure the raceway's perfection, guaranteeing unparalleled accuracy and performance.Load test: We rigorously test the guide rail's ability to withstand dynamic and static loads without succumbing to deformation.Life test: Simulating extensive operation, we assess wear rates, ensuring our products achieve enduring reliability.Noise and vibration test: We ensure whisper-quiet operation by meticulously testing that noise levels are held to a serene minimum (≤50dB).Ultrasonic cleaning: Our guide rails undergo thorough ultrasonic cleaning, ensuring immaculate cleanliness free from residue.Rust-proof packaging: Every piece is securely vacuum-sealed or treated with anti-rust oil to prevent corrosion during storage and transit.Process stability: We meticulously control grinding parameters and heat treatment temperatures, ensuring our unwavering commitment to consistency and quality.Product DescriptionLINEAR GUIDEDelve into the world of cutting-edge precision with our HGH linear guide system. Meticulously engineered to deliver unmatched accuracy, this system truly embodies the zenith of engineering brilliance.Crafted for exceptional linear motion, it excels in the most demanding environments, providing extraordinaryload-bearing capacity and steadfast rigidity. This system is the quintessential choice for CNC machines andindustrial robots, featuring an expertly designed sliding block and rail,achieving flawless, low-resistance movement while delivering remarkable precision, courtesy of innovativeball or roller bearings. Renowned for its robust durability andunwavering consistency, the HGH linear guide is impeccably suited forindustrial automation, pioneering medical instruments, andthe sophisticated realm of semiconductor devices.Through our impeccable supply chain management and stringent quality control, we tailor products to match specific needs and volumes, guaranteeing the perfect solution for your high standards.Product ParametersLINEAR GUIDE SPECIFICATIONSModelNoDimensions of Assembly(mm)Dimensions of Block(mm)Dimensions of Rail(mm)HHNWBBCL,LKGMxlTHHWRHDhdPEHGH15CA28 4.3 9.5 34 26 4 26 39.4 61.4 10 5.3 M4×56 7.95 7.7 15 15 7.5 5.3 4.5 60 20 HGH20CA30 4.6 12 44 32 6 36 50.5 77.5 12.25 12 M5×68 6 7 20 17.5 9.5 8.5 6 60 20 HGH20HA50 65.2 92.2 12.6 HGH25CA40 5.5 12.5 48 35 6.5 35 58 84 16.8 12 M6×88 10 9 23 22 11 9 7 60 20 HGH25HA50 78.6 104.6 19.6 HGH30CA45 6 16 60 40 10 40 70 97.4 20.25 12 M8×108.5 9.5 13.8 28 26 14 12 9 80 20 HGH30HA60 93 120.4 21.75 HGH35CA55 7.5 18 70 50 10 50 80 112.4 20.6 12 M8×1210.2 16 19.6 34 29 14 12 9 80 20 HGH35HA72 105.8 138.2 22.5 HGH45CA70 9.5 20.5 86 60 13 60 97 139.4 23 12.9 M10×1716 18.5 30.5 45 38 20 17 14 105 22.5 HGH45HA80 128.8 171.2 28.9 HGH55CA80 13 23.5 100 75 12.5 75 117.7 166.7 27.35 12.9 M12×1817.5 22 29 53 44 23 20 16 120 30 HGH55HA95 155.8 204.8 36.4 HGH65CA90 15 31.5 126 76 25 70 144.2 200.2 43.1 12.9 M16×2025 15 15 63 53 26 22 18 150 35 HGH65HA120 203.6 259.6 47.8 We support customization of linear guides for various purposes and specifications Model No.Dimensionsof Assembly(mm)Dimensions of Block(mm)Dimensions of Rail(mm)HHNWBBCLLKKGMTTHHWHDhdPEEGW15SA24 4.5 18.5 52 41 5.5 23.1 41.1 14.8 3.5 5.7 M55 7 5.5 6 15 12.5 7.5 5.3 4.5 60 20 EGW15CA26 39.8 57.8 10.15 EGW20SA28 6 19.5 59 49 5 29 51.2 18.75 4.15 12 M67 9 6 6 20 15.5 9.5 8.5 6 60 20 EGW20CA32 48.1 70.3 12.3 EGW25SA33 7 25 73 60 6.5 35.5 59.7 21.9 4.55 12 M87.5 10 8 8 23 18 11 9 7 60 20 EGW25CA35 59 83.2 16.15 EGW30SA42 10 31 90 72 9 -41.5 71.9 26.75 6 12 M107 10 8 9 28 23 14 12 9 80 20 EGW30CA40 70 100.4 21.05 EGW35SA48 11 33 100 82 9 -45 75 28.5 7 12 M1010 13 8.5 8.5 34 27.5 14 12 9 80 20 EGW35CA50 78 108 20 Detailed PhotosHIGH PERFORMANCE LINEAR MOTION SOLUTIONS:Our dual-axis linear guide is masterfully crafted to deliver seamless motion and exceptional operational efficiency. This indispensable tool is designed to excel across an extensive range of industrial sectors. Whether you are enhancing the precision of food and beverage processing, meeting the rigorous demands of construction projects, or driving the dynamic energy and mining industries, this guide is your steadfast ally in achieving excellence.DURABLE CONSTRUCTION:Purposefully engineered for machines requiring linear motion, this guide offers adaptable solutions tailored for a wide array of applications. Constructed from top-tier premium alloy steel, it ensures enduring resilience and is primed to meet the diverse needs of our discerning customers with unwavering reliability.VERSATILE APPLICATIONS:Our cutting-edge linear motion technology provides reliable and efficient solutions suited for a broad spectrum of industries. We are committed to delivering on time and offer OEM services to accommodate the unique demands of our esteemed clientele, ensuring their needs are met with precision and care.USER-FRIENDLY OPTIONS:This product boasts a selection of striking colors, including eye-catching silver, vibrant green, and classic black, catering to diverse aesthetic preferences. Additionally, we offer customization services to align perfectly with specific customer requirements, ensuring a personalized touch for every client.COMPREHENSIVE PRODUCT INFORMATION:We provide detailed mechanical test reports and thorough video inspections of our factory. This empowers you to make informed purchasing decisions that meet the high standards expected by discerning clients like yourself, ensuring satisfaction with every transaction.Q1: Are you a trading company or manufacturer?A: We proudly operate as a factory, providing direct and trustworthy manufacturing services, ensuring authenticity and reliability at every step.Q2: Do you provide samples? Is it free or do you need to pay extra? A: Certainly, we offer complimentary samples for your consideration. However, please note that shipping costs are not included and will need to be covered separately.Q3: What are your payment terms?A: For amounts up to 1000 USD, complete prepayment is required. For amounts exceeding 1000 USD, a 30% deposit is necessary via T/T, with the balance payable prior to shipment, ensuring a secure and efficient transaction.Q4: How is the quality of your products?A: Our competitive prices are unparalleled by the superior quality we deliver. At equivalent price levels, you can expect excellence and unmatched quality from our products, setting a new standard in the industry.Q5: Can you produce products according to our requirements? A: With extensive OEM experience, we leverage a strong network of specialized factories to efficiently meet precise requirements, delivering tailor-made solutions that align perfectly with your specifications.
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