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Precision Pneumatic 125 mm Quick Change Base Pallet1
Machine Tools, Machine Tools Accessories, Zero Point Pallet, Quick Change Pallet
NEXTAS CO., LTD
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Product DescriptionProduct DescriptionThe Foundation for Automation:Unlock maximum efficiency with the Nextas Pneumatic Zero Point Plate. This system creates a precise and repeatable foundation on your machine table, allowing fixtures and workpieces to be changed in seconds, not hours. By standardizing your setup process, you drastically reduce downtime, increase machine utilization, and pave the way for seamless automation. Micron-Level Repeatability: Guarantees a repeat positioning accuracy of ≤ 0.005mm, eliminating the need for realignment after each changeover.Massive Clamping Force: The spring-actuated clamping mechanism provides enormous, failsafe holding power, ensuring rigidity even during heavy cutting.Seconds to Changeover: Pneumatic unlocking allows for near-instantaneous clamping and unclamping, drastically reducing non-productive machine time.Automation Ready: Features integrated ports for air sensing (clamped/unclamped) and cone cleaning, enabling reliable integration with robotic systems.Built for the Modern Shop FloorAutomation IntegrationThe Gateway to Unattended MachiningConstructed from hardened, corrosion-resistant stainless steel, our zero point plates are built to withstand the rigors of any manufacturing environment. The system is fully sealed to protect the internal mechanism from chips, coolant, and other debris. Integrated air-blast channels automatically clear the locating cones of any contaminants before clamping, ensuring that the ≤0.005mm repeatability is maintained every single time.Nextas Pneumatic Zero Point Plate streamlines robot automation: it synchronizes with robotic arms for fast, error free workpiece or fixture swaps, drastically reducing manual setup time. Its stable clamping — providing over 20 kN of force — allows robots to safely handle heavy loads.The precision interface ensures consistent accuracy so robots can repeat tasks without any re calibration. By linking robots to machining tools for smooth, unattended factory workflows, the system enables 24/7 lights out operation.By providing a common, high-precision interface on all your machines—from milling centers to EDMs to CMMs—the zero point system unlocks true process optimization. Palletized workpieces can be moved between operations by a robot, clamped with repeatable accuracy, and machined without operator intervention. This is the key to lights-out manufacturing and maximizing the productivity of your capital equipment.SpecificationModel NumberSpigot SpaceDimensionsRepeatability AccuracyClamping ForceUnlocking Air PressureMaterial HardnessWeightNT-S52P125OD152mm125*125*35mm0.005mm9,000N0.5-0.8Mpa45-50HRC3.5KGNT-S52P168QD152mmΦ168*35mm0.005mm9,000N0.5-0.8Mpa45-50HRC3.2KGNT-S52P229QD152mm229*125*35mm0.005mm9,000N*20.5-0.8Mpa45-50HRC6KGNT-S96P200QD196mm200*200*35mm0.005mm20,000N0.5-0.8Mpa45-50HRC9KGNT-S96P250QD196mmΦ250*35mm0.005mm20,000N0.5-0.8Mpa45-50HRC12KGNT-S96P392QD196mm392*200*35mm0.005mm20,000N*20.5-0.8Mpa45-50HRC18KGCertificationsCompany ProfileNEXTAS PROFILENEXTAS Co. Ltd. was established in March 2009, dedicated to industrial workholding solutions for 15 years. NEXTAS has 450+ employees, including R&D technical personnel accounted for 55%, R&D production base of 43, 600 squaremeters, for high-quality, batch demand for products to provide a strong guarantee.NEXTAS continues to introduce international advanced technology research and development personnel, for industrial manufacturing in various fields of industry pain points to start solving the problem, the product super-generation R&D technology innovation, R&D capabilities and application of leading domestic technology, Nextas industrial quick-exchange technology specifically for enterprises to provide standardized cost reduction and eficiency of the overall solution and one-stopservice for intelligent manufacturingMission: Provide competitive inteligent manufacturing solutions and create value for customers through continuous innovation.Vision: Innovation with Smart SolutionsValues: Win-win, Innovation, Cooperation, integrity, Efficiency, CommitmentAfter Sales ServiceProfessional Sales & After-Sales ServiceNEXTAS has a professional R&D design team who have 15 years experience in precision manufacturing processes, they can provide a whole set of quick change fixture system customazation design scheme base on customer's process needs.NEXTAS can provide one-stop technical solutions and technical support such as process, fixture, and programming for customers' processing difficulties on a one-to-one basis.NEXTAS has a professional technology team who can offer matching application and professional after-sales service, to allow customers choose us without any worries.Mission:Provide competitlve intellgent manufacturing solutions and create value for customers through continuous innovation.Vision:Innovation with Smart SolutionsValues:Win-win, Innovation, Cooperation, integrity, Eficiency, Commitment.FAQFAQWhat is a Pneumatic Zero Point Plate?It's a system for CNC automation, enabling fast, precise fixture changes to boost machining efficiency.What repeatability does it offer?It guarantees ≤0.005mm repeat positioning accuracy, no realignment after changes.How strong is its clamping force?Per module, it provides up to 25kN (with turbo), ensuring rigidity during heavy cutting.How fast is fixture changeover?Changeovers take seconds (e.g., 30s for molds) via pneumatic unlocking, cutting downtime.Is it compatible with industry standards?Yes, it uses 52/96mm standard rivet hole pitches for compatibility with various products.What automation features does it have?It has clamping checks, cone cleaning, and air-sensing ports for robotic integration.What material is it made of?It's constructed from hardened stainless steel, resistant to corrosion and shop debris.Which machines work with it?It's compatible with HMCs, 5-axis machines, EDMs, lathes, milling centers, and CMMs.How does it enhance productivity?It boosts changeover efficiency by 90%+, machine utilization by 40%, enabling lights-out ops.Where to get its technical files?Contact NEXTAS for STEP/IGES 3D files, 2D drawings, and product catalog PDFs.
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