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Energy Saving Wood Biomass Coconut Shell Charcoal Carbonization Furnace1
Woodworking Machinery, Charcoal Carbonization Furnace, Wood Carbonization Furnace
Gongyi Hengchang Metallurgical Building Material Equipments Plant
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Product Description Introduction to Carbonization FurnacesContinuous carbonization furnaces are machines designed to convert wood and other biomass into charcoal. The furnace comes in different designs and sizes, but all share a similar working principle. The continuous carbonization furnace utilizes pyrolysis, which is the process of breaking down organic components, in the absence of oxygen, into simpler molecules. The process of carbonization involves heating organic compounds at a high temperature to eliminate both water and volatile gases. The resulting product is called charcoal. Charcoal is an excellent source of fuel since it burns hotter, for a longer period, and produces less smoke than regular wood.Working Principle of the Continuous Carbonization FurnaceAs earlier mentioned, the working principle of the continuous carbonization furnace is based on the pyrolysis process. The furnace has five different stages:1. Preheating Stage - The furnace utilizes the released heat from carbonization to heat the new wood and maintain the optimal temperature.2. Drying Stage - The wood is then passed through a drying room, which eliminates any moisture in the wood. This phase prevents the formation of water vapor, which can lower the quality of the end product.3. Carbonization Stage - The heated wood then moves to the carbonization stage, where the pyrolysis process takes place. The wood slowly breaks down into organic compounds-like carbon, hydrogen, and methane, eliminating any unnecessary substances or elements in the wood.4. Cooling Stage - Here, the resultant charcoal is quenched by passing it through a water-filled chamber. This procedure is crucial to prevent the charcoal from igniting.5. Collecting Stage - The last stage involves packaging of charcoal. The charcoal is collected continuously, allowing for an unbroken production cycle.Advantages of Horizontal Carbonization FurnacesThe horizontal carbonization furnace is a type of continuous carbonization furnace with several advantages. Here are a few:1. High Efficiency - The horizontal carbonization furnace is highly efficient since it continuously feeds wood into the heating chamber. As such, users can have twice or three times the yield they would have with other carbonization furnaces.2. Flexible - This type of furnace can work with a variety of material feeds, including rice shells, bamboo pieces, etc. This flexibility allows for the production of different types of charcoal.3. Automatic Temperature Control - The heat supply in the furnace is carefully controlled by a computerized system, making the furnace efficient and easy to operate.4. Reduced Carbon Emissions - The horizontal carbonization furnace reduces carbon emissions significantly through an advanced dedusting system.Applications Of Carbonization StavesCharcoal produced from carbonization furnaces can be used in many applications, including:1. Industrial Sector - Charcoal is used in the industrial sector to provide heat needed for smelting and pyrolysis. It is also used in the production of activated carbon, a product utilized in water purification industries.2. Agriculture - Charcoal is an excellent soil conditioner and is used as a component of fertilizers.3. Cooking - In some areas, charcoal is a staple source of energy for household cooking.4. Art - Charcoal is used in art as a drawing material.Technical information and price list:ModelCapacityCarbonization temperatureRaw material requirementsPowerSizeWeightMCLF-300300-500kg/h 250°-300°moisture content within 40%, particle size: <50mm 5.5kw4.4*1.5*2.1m2500kgHow to use Continuous Carbonization Furnace to make Charcoal?For best results when using a continuous carbonization furnace to make charcoal, follow these steps:1. Prepare the Woody Feed - Cut the wood into small pieces and, if necessary, remove any bark.2. Preheat The Furnace - Preheat the furnace to the optimal temperature.3. Feed The Woody Material - Add the wood to the furnace slowly.4. Dry The Woody Material - Move the wood to the drying stage to remove any moisture.5. Carbonize The Woody Material - Move the dried wood to the carbonization stage for the pyrolysis process to occur.6. Cool The Charcoal - Quench the final product by passing it through a water-filled chamber.7. Collect the Charcoal - The collected charcoal can be bagged and sold.Buying Guide for Carbonizing FurnacesWhen selecting a carbonizing furnace, it's crucial to consider several factors. Here are a few tips to consider:1. The Size of Production - When buying a continuous carbonization furnace, consider the amount of charcoal you want to produce. For smaller scale, choose a small-sized furnace whereas a larger scale demands a larger-sized furnace.2. The Type of Feedstock - The furnace's size depends on the feed size, which should match the required feed size.3. The Cost - Seek advice from a furnace specialist manufacturer to guide you on pricing while working within your budget.Why Do You Choose Our Company's Machine?1. High Quality Machine - At our company, we produce high quality and efficient machines that that are manufactured to the highest standard. 2. Expert Guidance - We have an experienced team of professionals knowledgeable and proficiently trained to manufacture high-quality machines.3. After-sale Service - We offer a good after-sale service that ensures machine maintenance and repairs.4. Competitive Pricing - We offer the most competitive prices for our machines, with the most affordable financing options available.Company Profile Hengchang is a company integrating industry and trade. Its main business is the sale of jaw crushers, drying equipment, and mineral processing equipment. We have our own factory, professional production team, quality control team, 10 years of export experience and many loyal customers. We have experience in exporting products to Southeast Asia, Australia, Europe, South America and Africa, and have gained a good reputation.At the same time, our excellent product quality and best service have won the trust of customers all over the world.Many of our products have obtained CE certification, and most of our partner factories have ISO9001 and IEC certifications.Some have also obtained certification. We believe that our company is your good choice, because we respond quickly to your enquiry, and we will reply you within 4 hours.Our experienced English-speaking trading staff will listen to your requirements and choose the right products for your market according to your requirements.Customer Visit & Our Service Before-sale services:We guide customers to choose the best and applicable device; provide the advanced, energy-saving and practical technological processes, as well as we are responsible for the planning and design of the site.Sale services:Products must be inspected strictly before being sold; customers are invited to simulate and test machine on-the-spot and raise objections; in accordance with the agreements stipulated in the contract, we will arrange delivery.After-sale services:Our Company will send professional engineers to guide device installation, debug and train operators until customers are fully satisfied. Moreover, we will design and produce machines according to the special requirements of customers.Solemn Promise:The quality guarantee period of machines is one year except the wearing parts.Tips:The prices in the web only to be reference,according to raw material's price fluctuations; Specific price is subject to the negotiation. FAQ Q:Why we believe in Gongyi Hengchang company?A: 1.More than 28 years' experience. 2.Hengchang is the leading professional supplier of solution, equipment's and service for crushing and grinding industry. 3.Products achieved ISO9001:2000 quality management certificate and EU CE certificate.Q:Deliver time ?A:The lead time is 10-20 days, Delivery time will vary depending on the type of the machine, shipping method selected and part availability.Q:Payment terms ?A:Accepted Payment Type: T/T, L/C, Western Union, Cash and so on. After sign the contract, pay the 10%-30% deposit of total purchase price and pay the full payment before delivery.Q:What will you do if the machine is broken down?A:The Products warranty is one year. We will provide the technical advice and find the solution immediately for you when the machine is in trouble. For those wear parts, we guarantee the high quality parts for long-term supply.Q:What should i do if I want to get a best quotation?A:If you want a suitable type for you, please let us know your material and capacity.
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