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Wholesale Customized 960mm Roller Diameter Aluminum Casting Rolling Mill for Sheet1
Metallic Processing Machinery, Aluminum Cast Rolling Mill, Cast Rolling Mill
Zhengzhou Jinpaike Machinery Manufacturing Co., Ltd.
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Product DescriptionProduct DescriptionCAST ROLLING MILLThe Cast Rolling Mill is a high-performance industrial solution designed for producing premium-quality metal sheets and coils with exceptional efficiency and precision. This innovative system directly transforms molten metal into finished or semi-finished products such as sheets, strips, or profiles, bypassing traditional intermediate steps. Its primary function is to enhance efficiency by utilizing the residual heat from the casting process, thereby eliminating the need for reheating and significantly reducing energy consumption. This direct rolling approach allows for a streamlined production flow, dramatically shortening lead times and optimizing overall output. Cast rolling mills are designed for high precision, ensuring the production of materials with superior metallurgical properties, including improved grain structure, enhanced uniformity, and excellent surface quality. This advanced equipment is crucial for manufacturers seeking to achieve higher product quality, reduce operational costs, and boost productivity in demanding environments.UNRIVALED PROCESS EFFICIENCYCONSISTENT MATERIAL EXCELLENCEACCELERATED PRODUCTION & COST SAVINGSCast rolling mills offer a revolutionary solution by seamlessly integrating the entire casting and rolling sequence. This innovative system directly converts molten metal into finished or semi-finished products, fundamentally eliminating several energy-intensive intermediate steps, such as cooling, reheating, and separate hot rolling processes, thereby drastically cutting energy usage and significantly improving overall process efficiency.The direct, integrated process of a cast rolling mill ensures superior metallurgical homogeneity, leading to a finer and more uniform grain structure, alongside precise dimensional control from the very start. This comprehensive control yields consistently high-quality materials with an exceptional surface finish, meeting the most stringent industry standards without compromise.By streamlining the entire manufacturing flow from the liquid metal stage directly to a solid, finished product, these systems significantly accelerate production cycles. This not only boosts throughput but also inherently reduces material waste, labor requirements, and the need for extensive inventory, culminating in a substantial reduction in overall manufacturing costs and enhanced profitability.Product ParametersTECHNICAL PARAMETERSProduct NameAluminum Cast-Rolling MillKeywordsCasting MillAluminum Alloy Model1000,3003,8011Roller Diameter960mmRoller Width1700-1900mmNominal Strip Thickness7mmStrip Width Range6--10mmMaximum Coil Weight22000kgMaximum Coil Outer Diameter2500mmAluminum Coil Inner Diameter510mmMaximum Rolling Force12000knCylinder Diameter700mmArch Column Size380-450mmRoller Maximum Torque5502kn.mRolling Line Speed800-2800mm/minDetailed PhotosOPTIMIZED FOOTPRINTCast rolling mills integrate casting and rolling into one compact, continuous line, significantly reducing plant floor-space requirements. Fewer stands, furnaces, and transfer stations are needed, which lowers construction, foundation, and utility costs. This streamlined layout not only simplifies initial factory planning, but also makes future expansion easier and more flexible. Overall, manufacturers benefit from a space-saving and cost-effective production setup that supports operational growth.SUBSTANTIAL ENERGY SAVINGSOne of the most compelling advantages of cast rolling mills lies in their ability to achieve remarkable energy conservation. By leveraging the inherent, residual heat that remains from the initial casting stage for the subsequent rolling operation, these mills drastically reduce or often entirely eliminate the need for costly and energy-intensive reheating processes. This direct utilization of thermal energy translates into substantial reductions in energy consumption and a significant decrease in overall operational costs for metal producers.ENHANCED PRODUCT CONSISTENCYThe precise control and optimized conditions inherent in a unified casting and rolling process contribute to achieving exceptional dimensional accuracy in the final product. This includes consistent thickness, width, and flatness across the entire run. Furthermore, the integrated method ensures a consistently high-quality surface finish on all produced materials, minimizing the occurrence of superficial defects, internal flaws, and variations from batch to batch. This leads to a more uniform and reliable end product.INCREASED THROUGHPUT AND YIELDThe accelerated production cycles resulting from this advanced process integration, coupled with inherently reduced material waste from eliminated processing steps and significantly less downtime for material transfer or re-setup, collectively enable cast rolling mills to achieve substantially higher overall throughput. This means more product can be manufactured in less time. Additionally, the improved quality control and reduced scrap rate lead to an improved product yield compared to conventional, multi-stage manufacturing methods.FAQQ1: Are you a factory or a trader?A: We are a manufacturer integrating industry and trade. Welcome to visit our company.Q2: Can I add my LOGO to the product?A: We support on-demand customization, including LOGO customization, color customization, appearance size customization, etc.Q3: What payment methods do you support?A: We support T/T, Western Union, PayPal, cash, etc. The details can be negotiated.Q4: What are your modes of transportation?A: We usually choose the appropriate mode of transportation (sea, air, land) according to the conditions of the goods, or we can choose the mode of transportation according to your requirements.Q5: How can I get an accurate quotation?A: You can first send your specific demand information and product pictures, and we will customize a solution for you according to your needs and inform you of the specific price.
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