IPDB › China Industry › Manufacturing & Processing Machinery › Machinery for Food, Beverage & Cereal
Complete Concentrate Apple Mango Pineapple Passion Fruit Juice Puree Pulp Extractor Filling Making Machines Processing Plant Production Line on Sales1
Machinery for Food Beverage Cereal, Concentrate Apple Juice Processing Machines, Apple Juice Processing Technology Plant
Zhangjiagang Genyond Machinery Co., Ltd.
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Product Description Min small capacity apple processing plant machineRaw material Fresh applesEnd product Clear AJC/apple juice concentrateBrix70~72 in aseptic bagsHourly processing capacity up to 5 MTPH of raw fresh applesDaily processing capacity up to 120 MT/day, based on three shiftsProcessing period 60 days (or more)Total processing capacity 7200 MT/yearSingle strength juice Brix Average Brix 12, min. 10.0 and max. Brix 15.0B/A, Acidity, etc. TBCTypical juice yield 90%, with double extracting.TBC and enzymationWaste materials Peel and excess pulpEvaporator juice inlet 4000 Kg/hr 12.0 °BrixEvaporated capacity up to 4000 L/hr (first effect 80 °C)Concentrate outlet capacity up to 685 Kg/hr (in=12,°Brix / out=70 °Brix)Concentrate outlet Brix 70 to 72 °Brix (adjustable)Packaging Aseptic bagsRaw materialFresh fruitEnd productPulp, Puree, NFC juice, Concentrate juice, Paste, JamProcessing capacityFrom 10 tons/day to 1500 tons/dayEfficient inputAbout 95% raw fruitFruit consistence8~14% BrixProduct consistence28-30% Brix, 60~65% BrixEnd packageAseptic bag/ Metal can/ Glass bottle/ PET bottleDesigned capacityAccording to clients' requirementsITEM MACHINERY NAME QTY A FRESH APPLE PRE-HANDLING SECTION A1 Fresh apple receiving pool 1 A2 Hydraulic flume 1 A3 Bucket elevator with pump 1 A4 Air-blowing & washing channel 1 A5 Fruit washing and sorting combiner 1 A6 Waste fruit discharge conveyor 2 A7 Water filtration & recycling unit for item A 1 B EXTRACTION SECTION B1 HL bucket elevator 1 B2 Hammer chopper (Equipped with some knives and rotors) 1 B3 Chopping platform 1 B4 Buffer tank 1 B5 Screw pumps 2 B6 Continuous belt press/1st stage (with 1 set of belt as standby) 1B7 Screw conveyor 1B8 Screw pump 1B9 Receiving tank 1B10 Screw pump 1 B11 Continuous belt press/2nd stage (with 1 set of belt as standby) 1 B12 Working platform for pressing 1 B13 Peels & seeds screw conveyor 1 B14 Balance tank for raw juice 1B15 Integrated upstream control system 1 C ENZYMOLATION & FILTRATION SECTION C1 Plate heat exchanger 1 C2 Enzymation tanks(1000L,double-layer) 4 C3 Enzyme dosing unit 1 C4 Operation platform 1 C5 Centrifuge pump 1 C6 Disk centrifuge separator 1 C7 Buffer tank 1 C8 Ultrafiltration Unit 1 C9 Sectional control system 1 D CONCENTRATION SECTION D1 Buffer tank 2D2 Tri-effect falling film vacuum evaporator 1D3 Control system for item C 1D4 Operation platform 1D5 Screw pump 2 E UHT STERILIZATION SECTION E1 balance tank 1 E2 Plate UHT sterilizer 1 E3 Control system 1 F SINGLE-HEAD ASEPTIC FILLING SECTION F1 Single-head aseptic filler 1 F2 Drum infeed and exit rollers 1 F3 Label printing station 1 F4 Control system 1 G TIN CAN FILLING SECTION G1 tin can washer 1G2 Tin can filling and seaming monobloc for 200~600g tin cans 1G3 continuous pasteurizing & cooling system 1G4 air dryer 1G5 Labeling machinery G6 ink coder(Linx) 1G7 top chain conveying system 1Company Profile
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