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High-Efficiency Ty-100 Laboratory Banbury Mixer Extruder for Industrial Use1
Plastic Machinery, Laboratory Banbury Mixer, High-Efficiency Extruder
Taiyuan Machinery Euqipment(Dongguan) Co., Ltd
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Product Description Product DescriptionTY-100 High-Efficiency Ty-100 Laboratory Banbury Mixer Extruder for Industrial UseApplication: This machine is mainly used for mixing and mixing rubber, plastic and chemical raw materials. It is also suitable for mixing various high and low viscosity materials. This machine is equipped with PLC programmable liquid crystal display, man-machine interface operating system, curve showing the close relationship of temperature, time and torque, the mixing process is automatically completed, simple operation, energy-saving and high-efficiency, suitable for manufacturers' laboratories and scientific research units for raw materials The formulation development and research determination.Parameters:Mixing chamber volume100mlTemperature Range0-300oCHeating MethodElectric heatingTemperature accuracy±1oCTotal Power4.5KwControllerPLC programmable 10"TFT color touch screen, man-machine interface, can set all process parametersPour out methodPull outRotorBanbury Cam Each pair(Free)Rotor speed ratio1:1.3Speed range0-200rpm frequency converter speed regulationTorque range0-300N.MRotor materialSKD chromium molybdenum alloyRotor hardnessHRC60 surface hard chromeMixing chamber materialSKD chromium-molybdenum alloy material, inner cavity surface hardness HRC60 mirror hard chromeUpper pressure moundFull pressure pneumatic, air source pressure 0.5~0.8Mpa (customer-provided air source interface)Cooling methodCompressed air coolingMain motor3KWTotal heating power1.5KW (0.5KW/zone, 3 zones in total)Dimension1100×600×1600(W×D×H)mmElectricity source3∮, AC380V, 22A three-phase five-wire (customer-provided power connection port)WeightAbout 400KgWorking principle:When the internal mixer is working, the two rotors rotate relative to each other, and the material from the feeding port is clamped and brought into the roll gap. It is squeezed and sheared by the rotor. After passing through the roll gap, it hits the sharp edge of the lower top bolt and is divided into two parts. Return to the top of the wheel gap along the gap between the front and rear chamber walls and the rotor. During the flow around the rotor, the material is subjected to shear and friction everywhere, which causes the temperature of the rubber compound to rise sharply and the viscosity to decrease, which increases the wettability of the rubber on the surface of the compounding agent and makes the rubber and the compounding agent surface fully contact. The compound agglomerates along with the rubber material pass through the gap between the rotor and the rotor, the gap between the rotor and the upper and lower top bolts, and the inner wall of the mixing chamber, and are sheared and broken, surrounded by the stretched and deformed plastic, and stabilized in a broken state. At the same time, the ribs on the rotor make the rubber material move along the axial direction of the rotor, which has a stirring and mixing effect, so that the compounding agent is evenly mixed in the rubber material. The compounding agent is repeatedly sheared and broken in this way, and the rubber compound is repeatedly deformed and restored. The continuous stirring of the rotor ribs makes the compounding agent uniformly dispersed in the compound.Machine structure:Features:The internal mixer is composed of rotor mixing chamber, feeding and pressing device, transmission device, sealing device, lubrication system, heating system and electrical control system. The mixing chamber of the internal mixer consists of a sealed cavity with a ∞-shaped cross-section, which is equipped with a pair of rotors. The two ends of the rotor are sealed to prevent the material from leaking out of the shaft. The upper part of the mixing chamber has a material pressing device. The material pressing device is composed of an upper bolt and a counterweight. The upper bolt is connected with the piston rod and the piston. It is composed of a lower bolt opening and closing device and a locking device. The lifting and pressing of the upper bolt are operated by a hand wheel. When the internal mixer is working, the inner wall of the mixing chamber has a heating function, so it is equipped with a heating system. The heating medium is generally electric.Rotors:Operation interface:We can Customized exclusive language interface for customers from different countriesCompany Profile:TAIYUAN MACHINERY EQUIPMENT(DONGGUAN)CO.,LTD is the subsidiary of TAIYUAN GROUNP(CHINA)CO.,LTD.The TaiYuan machinery company is located in 'the world factory'Dongguan City, the the Pearl River Delta region of China, adjacent to Hong Kong and Macao.We have over 30 years in producing Chemical, and aviation equipments;Simulated climate testing and Size measuring equipments;Automated production equipments;Food production equipments etc.,those are widely used for scosmetics, food,chemical aviation,biology, pharmaceuticals etc.Especially our independently developed aviation solid propellant mixer and liquid metal, molten salt high-temperature magnetic transmission pump are hot selling and getting so good sales volume in USA, South America,North America, Europe,Rssia,Southeast market etc,Our company has 6000m2 working shop,with lSO, CE European certification and Manufacture License forpressure machines.We have all kinds of technical personnel.resea
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