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Automatic Five-Layer Extrusion PE Tube Production Line for Cosmetic Packaging1
Plastic Machinery, Five-Layer Extrusion PE Tube Production Line, Extrusion Tube Production Line for Cosmetic Tube
Nantong Tongzhou Sunway Machinery Manufacturer Co., Ltd.
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Product Description Automatic Multiple-layer PE Tube/Hose/Pipe Extrusion LineProduct Description1. B.JG-V Five-layer Full-plastic Tube Extrusion Tube Machine1.1 FeaturesMaterial: LDPE / BA / EVOH / BA / LDPECapacity: ≤110pcs / minProduction speed: 12m-15m / minTube Size: ?19 ~ ?60mmInstalled power: 75kWOperating power: 50kWEquipment area size: 6500 (L) × 3500 (W)Voltage: 380V, 4P 50HZDevice Color: Gray (may be set according to customer requirements) 1.2 ParametersExtruder 1 (LDPE material extruded) Feeding system and dry system: None (according to customer requirements optional)Screw diameter: ?50L/D: 1:30Screw speed: ≤14rpm (frequency control)Screw and barrel material: 38CrMoAlAMotor power: 7.5kWInverter brand: Panasonic5 zone heating, heating power: 12.2 kW, stainless steel heating coilCooling fan power: 0.54 kW; 3 zone cooling Extruder 2 (LDPE material extruded) Feeding system and dry system: None (according to customer requirements optional)Screw diameter: ?45L/D : 1:32Screw speed: ≤14rpm (frequency control)Screw and barrel material: 38CrMoAlAMotor power: 7.5kWInverter brand: Panasonic5 zone heating, heating power: 9.8kW, stainless steel heating coilCooling fan power: 0.54 kW; 3 district cooling Extruder 3 (BA material extrusion) Feeding system and dry system: None (according to customer requirements optional)Screw diameter: ?35L/D: 1:26Screw speed: ≤14rpm (frequency control)Screw and barrel material: 38CrMoAlAMotor power: 4kWInverter brand: Panasonic4 zone heating, heating power: 8.8kW, stainless steel heating coilCooling fan power: 0.36 kW; 2 district cooling Extruder 4 (EVDH material extrusion) Feeding system and dry system: None (according to customer requirements optional)Screw diameter: ?40L/D: 1:28Screw speed: ≤14rpm (frequency control)Screw and barrel material: 38CrMoAlAMotor power: 5.5kWInverter brand: Panasonic5 zone heating, heating power: 11.4kW, stainless steel heating coilCooling fan power: 0.36 kW; 2 district cooling Co-extrusion die areaHeating power: 6.7 kWDistrict heating: 2 DistrictHeater Material: Stainless steel heating coil Vacuum sizing tank Tank Material: SUS304Tank length: 2100mmVacuum pump power: 0.81 kW; Germany's SiemensPump power: 0.75 kWNumber of nozzles: 14Front and rear upper and lower adjustable: Adjustable Tractor Frequency Control, Panasonic Inverter, Xiamen East calendar geared motorTraction speed: 12 / minTrack length: 750mmTraction motor power: 0.75 kWTrack Material: Silicone Cutting Machine Cutting precision: ± 1.5mmCutting Frequency: according to production needs to be setMotor power of Cut off the servo motor : 1.5 kWMotor power of Tracking servo motor : 1.0 kWServo motor: PanasonicTouch screen: Hitec 1.3 Main Part List Item.Name and ModelBrand or Manufacturer1Variable speed motor:YVF2-132M-6Anhui Wannan Motor2High strength hardened gear speed reducer:ZLYJ146-10-IIHangzhou Xiaoshan Shuguang Machinery Factory3Fan:DF-3Shanghai Zhangao Fan4Ball screw pair:SFE R 2525-6 D 470ABBA5Stainless steel pump:TPH2T3K 6Water circulation vacuum pump:2VB2 060-0NC00-2PThe German Siemens7Three-phase asynchronous motor deceleration:ZF32-0.75-30Xiamen Dongli8Servo Motor:MHMD082G1UPanasonic9Servo motor drive:MCDHT3520EPanasonic10Transducer:BFV00072Gk0.75kWPanasonic11Frequency Transformer:AVF100-0754Panasonic12PLC:FP-X C30TPanasonic13Touch Screen:PWS5610T-SHai Tai Ke14Vacuum pressure regulating valve:VC63Korea15Encoder:OVW2-20-2MHT 2000p/rPanasonic16Screw arbor:Φ50 1:32Zhejiang Zhoushan1.4 Pictures2. B.ZJ-IV Four Heads Shoulder Injection MachineMold Size Diameter (mm): 16, 19, 22, 25, 28, 30, 32, 35, 38, 40,50, 60 2.1 IntroductionB.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine, researched and manufactured on our own, is a new type machine of advanced science and technology specially for shoulder injection. B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machines all operation is controlled by PLC of large-scale through a people-machine interface of touch screen. By plastic injecting, spitting, squeezing and welding, B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine can make a plastic shoulder for plastic tubes and aluminum-plastic tubes. And the shoulder is smooth, beautiful and firm. B.ZJ-IV Automatic Tube Shoulder/Mouth/Heading/Neck Injection Machine mainly includes precise clearance apparatus, automatic tube-feeding device, fixed volume injecting device, plastic spitting device, mould-closing forming device, mould separating device, automatic tube-releasing device , automatic material-feeding device and cushion container. 2.2 Main Parameters Power Supply380V/50HZPower15kWAir Pressure0.6MpaAir Consumption0.75m3Tube DiameterΦ16-Φ50mmTube Length55-200mmProductivity80-110pcs/minWeight2500kgDimension(L*W*H)3.2m*1.4m*2.1mConnection distributor(L*W*H)2.75m*0.5m*1.0m 2.3 Main ConfigurationPartsModelManufacturerPlanetary reducerABR180-14-S2-P0TFO(Taiwan)Planetary reducerAB142-20-S2-P2TFO(Taiwan)Planetary reducerAB090-07-S2-P2TFO(Taiwan)Planetary reducerABR090-30-S2-P1TFO(Taiwan)Worm reducerWPWDKS100-25-AJie brandVacuum generatorZL212SMCAir gripper (parallel opening and closing type)MHZL2-25DSMC Vacuum suction cups and connectorsZP3-T13BN-A5SMCMain pneumatic components AirTACPLC6ES7512-1DK01-0AB0Siemenstouch screen6AV2123-2MB03-0AX0SiemensServo motor drive6SL3210-5FB10-8UF0Siemensservo motor1FL6042-2AF21-1AA1Siemensservo motor1FL6042-2AF21-1AB1Siemensservo motor1FK2204-5AK01-1SA0SiemensServo motor drive6SL3210-5HE13-5UF0Siemensservo motor1FK2210-3AB01-1SA0Siemensservo motor1FL6092-1AC61-0AA1SiemensServo motor drive6SL3210-5FE13-5UF0Siemens 2.4 Pictures3. B.ZFG-III Double-heads Screw Capping&Aluminum Foil Sealing Machine 3.1 ApplicationThis machine is widely used in toothpaste, cosmetics, pharmaceutical and food industries, suitable for aluminum foil sealing and automatic screw cap of all kinds of aluminum-plastic laminated tube and plastic tube.3.2 IntroductionThe machine adopts gap dividing mechanism for circular rotary mechanism, precision gap inversion, and around it there are set following functions : automatic tube devices, aluminum foil sealing device, secondary heating sealing device, screw capping device, and secondary screw capping device. The above institutions and device is action under the control of PLC coordination .And in turn to finish the work of automatic tube feed, testing tube feeding condition, aluminum foil sealing, firstly screw capping, secondary screw capping, and tube out. Gap dividing mechanism adopts precision indexing CAM. Driven by motor. And motor speed controlled by the variable frequency. Reasonable distribution the working time of transposition and institution for each station. Transfer balance. And accurate positioning. Running speed can be adjust by the user, it can meet the general requirements of customer.3.3 Main Features3.3.1 Inversion using precision protractor indexing CAM mechanism,Smooth operation3.3.2 Automatic to finish the work of double tubes feeding, capping , tubes out3.3.3 Transposition of motor using frequency to control of speed, and the speed is adjustable3.3.4 Screw cap is the servo motor drive, to ensure screw capping tightness.Through the replacement parts, it can be suitable for variety size of tube and cap.3.3.5 Control part adopts PLC control system, man-machine interface parameter set3.3.6 The size of tube mandrel changed is easy and quick. 3.4 Main Parameterspower supply220V/50Hz power 1.5kWAir consumption0.6m3/mintube diameterΦ19-Φ50 mmtube length70-210 mmproduction capacity60-110pcs/mindimension2500×2000×1500 mm (L×W×H)weightAbout 800kg 3.5 ConfigurationPartModelManufacturerChengbang Gear MotorCH-4 1:20 1500W, 220/380VTaiwanFrequency converter6SL3210-5BE21Siemensservo motor1FL6034-2AF21SiemensServo drive6SL3210-5FB10Siemenstouch screen6AV6648-0CC11SiemensPLC6ES7288-1ST40SiemensSpeed motorYN90-90, 90W, 220V (Vertical)VTV Curved cam indexerRHH110F-8-120 ShandongVibrating screenCustomizedQigang ShanghaiMain pneumatic components AirTAC 3.6 Pictures4. B.SJ-1800 Cap Making Machine Mould Size Diameter (mm): 12.7, 16, 19, 22, 25, 28, 30, 32, 35, 38, 50, and 60 (Conical, nail, stand-up and flip top cap for choice)4.1 IntroductionInjection moulding machine applies high responsive proportional variable pump system to replace the traditional 3-way proportional valve control mode , thus to enable the high match of power between hydraulic out put and machine effective operation which avoids energy loss from high pressure throttle , flow , compared with normal constant pump drive machine the variable pump drive machine is able to save . In addition , the machine less heating enables save of cooling water by 30% , debasing peripheral noise and extension of service life hydraulic sealing part sand oil to minimize operation and maintenance cost and meanwhile to meet the strict international environment protective policy finally , the amount of the output increases obviously. 4.2 Main ParametersModel B·JS1800×1Injection Unit A B CScrew Diameter mm 40 45 48Screw L/D Ratio L/D 23.6 21 19.7Shot Size(Theoretical) cm3 283 258 407Injection Weight(g) ps 257 326 371Injection Weight(oz) ps 9.1 11.5 13.1Injection Rate g/s 122 137 150Plasticizing Capacity g/s 185 21.7 23.8Injection Pressure Mpa 215 169 149Screw Speed r/min200Clamping Unit Clamp Tonnage KN1800Toggle Stroke mm425Space Between Tie Bars mm460*460Max. Mold Height mm500Min. Mold Height mm180Ejector Stroke mm130Ejector Tonnage KN45Other Max. Pump Pressure Mpa16Pump Motor Power kW15Heater Powder kW9.3Machine Dimensions(L*W*H) m5.2*1.35*1.9Machine Weight(Appoximat) t5 4.3 Pictures and Molds5. B.YS-6 Six-color Rotating Printer 5.1 Features4/6 Color Rotating Printer is based on advanced technical design of European countries,combined with practical experiences from tube factories.Being the best Choice of PE tube printing,it has stable quality and easy to operate and maintenance.Printing blanket unit,mandrel disk unit and oven can obtain the most reasonable in line speed by using individual motor and control constant speed by computer.There are three functions of this machine:printing,coating and drying separately or in line.It is most suitable for precise & clear printing.It also provide larger printing area & half tone jobs facility.For method of coating and drying,there are Regular Oven and UV Drying or both together for optional. 5.2 ParametersInk Unit Motor:5.5kw with Encoder,InverterMandrel Unit Motor:2.2kw Oven Unit Motor:2.2kwInk Adjust Motor:150 w × 6 pcsPrinting Ink:UV InkPrinting Plate:Copper,Zinc,ResinCorona Capacity:1 kwU.V.Dryer Capacity:4 kw,160 w/cm2Printing Dia: 19~50 mmPrinting Length:200 mm(Max)Printing Speed:50~70 pcs/minAir Consumption:0.3-0.5mpaPower Consumption:53 kWPin No.in Oven:948 pcs(7 Meter Oven)Machine Size:11500×1570×2150 mm5.3 FeaturesFor UV lacquer,special UV oven is required,with which to obtain rapid drying out and more glossy surface.We also offer UV & heater oven in common which can save space and easy to operate and save energy for our customer to choose accordingly.Precise index ensures accuracy of every movement.It is easy to dismount/rectify printing mandrel.Tube feeding system works with detector.Coating will not be proceed without tube on mandrel.Machine will stop automatically if tubes are not taken from mandrel to the oven.Corona system with precipitator ensures cleaning of tubes before printing.Reasonable ink-transmission system shows good effect to large area/screen point printing.Foldable ink unit is easy to clean,change color and stick printing plate.5.4 Pictures Tube LayersSample Pictures Factory PicturesProcessing workshopContact
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