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Fully Automatic Tilting Mould Transparent Disposable Plastic Cup Making Machine Manual1
Plastic Machinery, Plastic Cups Maker Machine, Disposable Plastic Cup Making Machine Manual
Pingyang Litai Machinery Co., Ltd.
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Product Description Product Parameters Technical ParametersModelTFC-730TQC-750STQC-750TQC-650BMould Size (Max.)730*320mm750*480mm750*480mm650*300mmMax. Forming Depth180mm180mm125-180mm(custom height)Max. Forming Speed42times/min30times/minSheet Thickness0.3-2.0mm0.3-1.8mmMax.Sheet Width760mm760mm660mmSuitable SheetPP, PS, HIPS, PET, PVC, PLA etc.Air Pressure0.8-1.0mpa0.6-0.8mpaAir Consumption4-5m3/min3.0m3/min2.0m3/minWater Consumption15.6m3/h0.7m3/h0.5m3/hRated Power188.5Kw173Kw98KwHeating Power151.7Kw146Kw78KwPower SupplyAC 380V,50Hz, Three-phase, Four-wireDimensionL10700*W3000*H3215mmL9000*W2305*H3190mmL8500*W2200*H3200mmL7000*W2000*H3100mmWeightAbout 15TAbout 7.7TAbout 6.5TAbout 5T Product DisplayAPPLICATION AREAPlastic Cup Tilting thermoforming machine is our lasted developed product, It's mainly for manufacturing different plastic cups products. The machine adopts positive and negative pressure forming, equipped with full servo motor control under the mould turning system, with two pairs of conjugate CAM drive connecting rod to complete the tilting, lifting and cutting of the mold table. It is a new type of equipment developed for high output, low energy consumption, high stability, high automation and other requirements, providing the perfect solution for medium and high capacity disposable cups. SUMMARY OF MACHINESheet feeding1. Pneumatic feeding device.2. Loading automatically, save human resources, just need one worker to operation, it is efficient and convenient.3. Feeding sheet automatically can reduce the load of conveying servo motor.Sheet conveying1. The feed chain adopts double-row roller chain with teeth, the cooling water channel is stored in the chain track, the cooling efficiency is high, the water is saved, and the life is long.2. Feed using servo motor drive sprocket drive, feed precision is high, start and stop response is fast.3. Chain rail semi-automatic opening; Easy to adjust the chain rail tensioning.Heating part1. Heater (electric furnace) length 2250mm, using German heater, upper heating 36 zones, lower heating 12 zones, a total of 48 zones (attached picture) automatic temperature control adjustment, the entire temperature control using temperature control module, solid state relay contactless output, stable, high precision, temperature control error ≤±1oC.2. The heater adopts embedded ceramic far-infrared radiation component, which has high thermal effect and is safe and reliable.3. Infrared detection sheet vertical alarm, to avoid the electric furnace temperature is too high, sheet heating melt into the electric furnace.Forming & Cutting part1. The power mechanism of the unit adopts two pairs of conjugate cams to drive the connecting rod to complete the tilting, lifting and cutting of the Mould table; The direct transmission of the main motor makes the rise and fall of the mould more stable, and the mould shear noise is small. The guide mechanism of the mould table adopts 4 guide column structure, good rigidity, accurate positive guiding performance and wear resistance, which is helpful to prolong the service life of the mould shear.2. The automatic turnover structure of the mould table is more conducive to the automatic stacking of products and the loading and unloading of the mould.3. Cams material is made of high-quality bearing steel Cr12MoV, with high hardness, wear-resistant and pressure-resistant working surface.4. Low center of gravity design, low cup height, stable operation, in line with human standing operation and observation of the best height.5. The gas path control of the whole equipment (the cylinder is a domestic famous brand) uses SMC or equivalent brand components, reliable action, long life.6. The whole system adopts B&R central controller (Chinese and English program), the use of man-machine interface control, its high degree of integration, accurate control, easy to use and operate.7. The main motor adopts phase sequence protection measures to prevent the motor from reversing and damaging the equipment due to wiring errors, and each motor is installed with overcurrent protection devices.Mould part1. Upper mould table design lifting function, driven by motor sprocket drive, easy to adjust lifting. Can directly adjust the tool depth of the mold, adapt to different closed height of the mold, the maximum adjustment range of plus or minus 5mm.2. The mould water and gas path is directly supplied by the mould table, so that the mould installation is fast; The whole mould appearance layout is more reasonable.3. Drawing adopts servo motor to drive high-precision ball screw drive; The length of the stretch can be set directly; Accurate positioning of tensile length.Automatic grafting cups part1. In conjunction with the main engine, motion control is adopted to achieve fast and accurate positioning.2. Grafting cups is driven by servo motor and independently developed V-shaped turning device, which can realize fast suction cup, turning and stacking, suitable for various calibers and cup height products.3. Sweeping cups and pushing cup are controlled by servo motor, which can quickly sweep the products to the conveyor belt according to the number of rows of molded products when the number of counts is reached.4. The conveyor belt of the cup is driven by servo motor, and the products are picked up according to the row number of molded products, and the products are output to the machine.Waste rewinding partThe end part is equipped with the scrap winding mechanism, the maximum winding diameter is 1.0 meter, and the winding is easy to change.Touch screen PLC1. Friendly interactive interface, it is easy to operate.2. Large memory, to meet the requirements of huge product data storage.3. The product data is stored and read through one key function, easy operation.4. The movable touch screen makes the operation flexible and convenient.5. High integration, data visualization, easy to control. Company ProfileLong-term Cooperation Brand Transport PackagingFAQQ1: Are you a factory or trading company?A1: We are a factory, and we export our machines to more than 80 countries since 2001.Q2: How long is the warranty period?A2: We have a professional QC department in charge of products' quality.Q3: How long is the warranty period?A3: 13months calculated from the date of shipment from our factory.During warranty period, except the artificial factor, the spares are free to maintenance, beyond the warranty time, the buyer needs to pay the spare charge and shipping cost.Q4: How to install the machine?A4: We will send technician to your factory to install the machine, and teach your workers to use it. You pay all related costs, including visa charge, double-way tickets, hotel, meals, and technician salary.
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