IPDB › China Industry › Manufacturing & Processing Machinery › Machinery for Food, Beverage & Cereal
Full Automatic Mineral Water Filling Beverage Packaging Production Line1
Machinery for Food Beverage Cereal, Water Filling Production Line, Water Bottling Production Line
ZhangJiaGang Honor Machine Co., Ltd.
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Product Description Full Automatic Mineral Water Filling Mineral Water Processing Plant Beverage Packaging Production Line Flow chart for compelete lineProduct DescriptionWater treatment system: It refers to the measures taken to make the water quality meet certain use standards.The physical characteristics of water, such as temperature, color, transparency, odor and taste, are filtered or treatedso that water can be used directly for drinking or other purposes.Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump or Customized pump.Silica sand filter: Silica sand as a filter medium can intercept and remove suspended matter effectively, organicmatter, colloidal particles, microorganisms, chlorine, odor and some heavy metal ions in water under certain pressure,so as to reduce water turbidity.Active carbon filter: It can filter chlorine content in water: <0.1PPM, and has significant effect on odor, organic matter,colloid and iron in water. It can also reduce turbidity, chroma of water, purify water quality and reduce pollution to follow-upsystems (reverse osmosis, ultrafiltration, ion exchanger).Sodium ion exchanger:Sodium ion exchanger (softener) is used to remove calcium and magnesium ions from water.When calcium and magnesium ions in water are exchanged by sodium ion, carbonate scale and sulfate scale are noteasily formed in water, thus softening water can be obtained.Precision filter: Precision filter adopts PP filter membranes which has high filtering precision, less than 0.1um particles,strong ability of intercepting pollution and long service life.Reverse osmosis:it is composed of reverse osmosis membrane (RO), high pressure pump and washing system toprotect the reverse osmosis membrane. It can intercept substances larger than 0.0001 micron. It is the finest water filter.It can effectively intercept all dissolved salts and organic substances with molecular weight greater than 100, and allowwater molecules to pass through.Hollow Fiber ultrafiltration: Ultrafiltration technology is a new technology widely used in water purification, solutionseparation, concentration, and extraction of useful substances from wastewater, wastewater purification and reuse.The separation process can be carried out at room temperature. It is suitable for the concentration or purification of someheat-sensitive substances such as juice, biological agents and some drugs. It has a wide range of applications. The sizeof Dalton or solute is 0.0. Ultrafiltration separation technology can be used in the range of 01-0.1 um.UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp.Ozone generator:Ozone is a widely recognized high-efficiency disinfectant in the world. Chemical property is particularlyactive, is a strong oxidant, at a certain concentration can quickly kill bacteria in water and air.Washing filling capping 3-in-1: This machine is mainly used for the filling of pure water, mineral water and othernon-gas and sugar-free beverages in plastic bottles. It is an integrated equipment for washing, filling and sealing.it adopts hanging type air conveyor to make change bottle model more convenient, faster and cleaner. the mainmachine adopts advanced PLC control technology, the key electric elements adopt international famous productsor according to customer's customized.Technical features:1)It is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains,which is easier for bottle changing.2)There is no need to adjust the height of equipment through neck holding tech for bottle transportation.And what isonly to change some spare parts.3)High speed filling line is of clamp transferring technology.Bottle shapes are more varied, and the working table insidethe machine is more laconic.4)By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring isstable, bottle changing is easier.5)Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding thesecond contamination.6)High speed and large flow filling valve assures the high filling speed and exact fluid level.7)Parts contact with the liquid are all of excellent stainless steel or food level plastic.The electric system is ofinternational brand and achieves the national food sanitary standard.8)The bottle-out starwheel is of screwdown shape.When bottle size is changed, there is no need to adjust thetransferring chain's height.Main parts list:ItemParts NameBrandBrand1PLCSIEMENSGermany2Inverter3Touch Screen4Switch5Contactor6Relayer7Solenoid ValveAIRTACTaiwan8Drive motorFEITUOSwiss9ReducerCNPChina10Water PumpCUSTOMIZEDChina11Main BearingAUTONICSSweden12SensorAIRTACKorea13Air componentABBTaiwanAutomatic sleeve labeling machine: It is suitable for all kinds of drinks, such as fruit juice, tea beverage, dairy products,pure water, beer, sports drinks and other food and beverage industries. It not only has high accuracy of labeling position,but also can highlight bottles and perfect bottle-shaped after shrinkage.Characteristic:1. It is suitable for all kinds of drinks, such as fruit juice, tea beverage, dairy products, pure water, beer, sports drinks andother food and beverage industries. It not only has high accuracy of labeling position, but also can highlight bottles andperfect bottle-shaped after shrinkage.2. Highly stable mechanical structure,The whole machine adopts stainless steel protective frame cover and aluminum alloyrigid frame, which is stable and rust-free.3. Flexible choice of all kinds of bottle type: round bottle, square bottle, elliptical bottle etc. can also choose the bottle mouthor body.4. Unique synchronous cutter holder, within the scope of specifications, no replacement cutter holder. If the specificationsneed to be changed, it can be completed quickly in 5 minutes.5. The shape is exquisite and beautiful, the overall structure is strong, and the use is more lightweight and flexible.6. Exclusively designed reciprocating cutter, which adopts rigid body combination of mechanism, can operate smoothly andprolong tool life by twice.7. Simple central pillar positioning, easy to change specifications, easy to operate, easy to understand, easy to learn, completelyavoiding the user's troubles.8. The structure of this machine is simple and generous, which can ensure low failure rate and simple maintenance.9. The whole series of security main body safety protection frame is really intimate design.Main parts list:NoNameBrandManufacturer1SUS304 stainless steel South Korea2motorTWTTaiwan3BearingNSK MNB EZO IJKJapan4stepper motorTamagawaJapan5Stepping DriverErtlTaiwan6PLC controllerOmronJapan7InverterDeltaTaiwan8touch-screenWeviewTaiwan9ContactorCustomizedFrench10SensorSUNXJapanAutomatic shrink wrapping packing machine: Specially designed for beverages, pure water, fruit juice, wine andother drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage,cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmlycleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layerheat insulation, good heat preservation performance, fast heating, energy saving.Advantages:·Frequency control,Secondary bottle transport device.·The whole set which are push bottle,heat sealing cutting adopt pneumatic structure.·Inductive switch control film length.·Touch screen,PLC control system advanced reliability of the equipemtn function.·Circular wind machine ,resuare well-proportioned temperature of the shrink furnace.·Strong cooling system can reassure finalize the design quickly.·Heat-fast Customized transport net,transport steady,high strength and stand wear and tear.·Frequency conversion timing net transportation structure.·The height of the conveyer belt can be made according to the user,adustable range±50mm·Bottle transport machine can satisfy the direction of the user,it can prolong and shorten·Pterygoid stainless iron heating system,durability.·Satisfy the bear storage rack device of the short duration for the product,assure consecutive work for the production line.Bottle blowing machine:It is a kind of equipment which can make plastic granules into hollow containers by blowmolding process. It is mainly used in beverage and food industry.Features of main body:1). Stable performance with advanced PLC.2). Automatic preform conveyer to save human cost.3). Preform self-rotation and infrared pre-heater revolution assure the even distribution of heat, which improve thebottle shaping rate, increase the production.4). High adjusting performance to enable preheat the preforms perfectly by adjust the voltage control area in the PLC,which could adjust the temperature of the infrared lights in the pre-heater, and keep the proper temperature and humidityinvariable.5). High safeties with security automatic-locking device in each mechanical action, which will make the production intoa perfect safe environment, in case of the breakdown in certain procedure.6). Introduce the Customized air cylinder to avoid contamination and noise.7). Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing andaction into three parts in the air pressure diagram of the machine.8). Strong clamping force with high pressure and double crank links to lock the mould.9). Two ways of operating: automatic and manual.10). Low cost,high efficiency,easy operation and maintenance etc, profited from the fully automatic technological process.12). Ideal cooling system make the finished bottles without any flaws.Technical prarameterModelCGF8-8-3CGF14-12-5CGF18-18-6CGF24-24-8CGF32-32-10CGF40-40-10Capacity(500ml/bottle/h1000-20002000-40004000-80008000-1200012000-1500015000-18000Suitable bottle shapeRound bottle or square bottleBottle diameter(mm)￠49-￠116Bottle height(mm)160-320Compressed air pressure(MPa)0.2-0.8Washing mediumPure waterWashing water pressure(MPa)>0.06MPa≤0.2MPaTotal power(kw)3.84.54.85.578.2Overall dimensions(mm)2200*1600*18002400*1880*20002800*2200*23003050*2400*23003800*2600*25004000*3150*2500Weight(kg)288030504300640074508550 Customer visitPackaging transportationFAQFAQ:Q1.How to tell us your enquiry? A1:You can contact us by email, phone call, Instant Messenger (Trademanager, WhatsApp, Skype) and let us know your requirement. Q2:Are you a factory or trading company?A2:We are a factory, professional water treatment system manufacturer and bottled water filling & packing machinery with about 7 years experience. Factory covers an area of 5,000 square. There have been more than 50 countries use our products.Q3.Where is your factory? A3:Our factory is located in NO.198 Zhenbei Road Leyu Town,Zhangjiagang City,JiangSu Province,China, it is near to Shanghai or Wuxi (airplame and train both available). If you arrive at Shanghai or Wuxi, we can pick you up to visit our factory. Q4.How about after-sale service?A4:After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.After the commissioning, we will package the equipment by standard export package for shipment.Q5:How long is the warranty of your equipment and installation?A5:2 years warranty after receipt check upon delivery.We will send our professional engineers to your factory to install the machines and train your staff how to operate the machines. Customer pay air tickets go and back,accommodation and USD120 / day/person.Q6:What is the features of our company? A6: We provide turnkey project for customers, including sale and after-sale service; complete production line equipment supply; bottle design; layout programs provide; or provide auxiliary materials purchasing agent supplier information; equipment overseas installation and commissioning; operator training etcQ7:How to guarantee your funds to be safe and delivery to be on time? A7:For the guarantee service, it will ensure the on time delivery and the quality of the equipment you want to buy.Q8: What industries do you serve?A8: We serve various industries, including bottled water, carbonated drinks, juice, tea, beer, dairy, and functional beverages.Q9: What materials are your machines made of?A9: Our machines are made of high-quality stainless steel (e.g., SS304 or SS316) to ensure durability, hygiene, and compliance with food safety standards.
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