IPDB › China Industry › Manufacturing & Processing Machinery › Machinery for Food, Beverage & Cereal
PLC Controlled Model 1200 Gas Tunnel Oven for Cake Bread Production Line1
Machinery for Food Beverage Cereal, Tunnel Oven, Drying Oven
SHANDONG PENGXIANG MACHINERY TECHNOLOGY CO., LTD
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Product Description Product DescriptionModel 1200 Gas Tunnel OvenDimension: Main oven 24meters+Oven head 1.5meter+Oven tail 1.5meter, total length :27meters; 27*2.6*1.9meter, 16T, power: 200w/meterConfiguration:A. Oven tail:PowerVoltageDimension(meter)Weight500W220V1.5*2*1.70.8T1. The oven has pneumatic pressure detection function. PLC will conduct real-time detection of the gas supply pressure, and trigger an alarm function in case of abnormal gas supply pressure to remind user to troubleshoot and handle faults.2. The spring control automatically adjusts the tightness of the chain plate belt to ensure smooth and uniform operation of the chain plate belt during thermal expansion and contraction. After using the connecting strip for a period of time, it can automatically adjust without scraping the edges, achieving unmanned management.(Other manufacturers cannot make arbitrary adjustments.)3. The diameter of the sprocket is 40mm, the width is 20mm, and the pitch of the sprocket is 63.5mm. The diameter of the sprocket is large, and the roller runs smoothly. The mesh belt is not slippery, and the spacing between the cake doughs is even, with even coloring.4. Cylinders, pneumatic components, solenoid valves, tees and elbows shall be made from Taiwan Shanneisi;5. Equipped with 5 stainless steel transition idlers. The outer diameter of the roller is 60mm, equipped with s separate power supply.(other manufacturers don't have this function)6. Equipped with a track adjuster to adjust the stable and non deviating conveying of the baking tray track.7. Equipped with a furnace inlet gate, which can be adjusted freely with a handwheel;8. The flue gas from the oven with a return air hood can be recycled, making the oven clean and the workshop pollution-free.9. The main frame adopts national standard 120 channel steel, weighing 12kg per meter;10. The outer plate is fully sealed with stainless steel, with a thickness of 1.2mm11. The Oven legs are made of 108*5 seamless steel pipes, with M36 reinforced shoe feet and adjustable height.12. Equipped with a Taiwanese joint venture Proton lubrication pump( other manufacturers don't have this function).B. Total length of the oven 27meters, (PLC) Gas 1. The oven test area is divided into four temperature zones within 24 meters, and each temperature zone has adjustable heating.2. Each fire tube is equipped with a uniform fire reflection cover. It is energy-saving for the oven, with uniform product color and low power consumption.3. Each fixed plate of the fire tube is equipped with observation holes, making it clear to observe the flames at a glance.;4. Equipped with a dedicated fire tube fixing plate5 . The inner side of the fire pipe fixing plate is equipped with insulated refractory bricks (not available from other manufacturers)6. This proportional control oven adopts centralized air supply to ensure uniform air supply through the fire pipes of the overall oven. The proportional motor automatically adjusts the required amount of gas air according to the temperature required for each temperature zone and fire section, and automatically controls the size of the fire pipe flame according to the required temperature. The air and gas of each fire pipe are equipped with fine tuning valves to ensure even firepower of each fire pipe.7. The inlet of the fire tube is equipped with a Venturi mixer to create a negative pressure at the inlet of the fire tube, ensuring uniform intake of air into the fire tube.8. Composite insert type combustion flame tube, the insert is made of high-temperature resistant stainless steel, with a temperature resistance of 1300 degrees Celsius, without oxidation or detachment, and with stable combustion.9. Heating tube density: 100cm (encryption type). Each fire tube is equipped with a Venturi mixing cylinder, igniter, and regulating valve.10. Single section ceramic detection ignition electrode (other manufacturers have connectors that are prone to high-voltage leakage)11. The fire tube ignition controller adopts an ultra-high voltage 15000 volt pulse type and multiple ignition controls. This control method is currently the most advanced design in the world. It has the functions of power on slow start, power off slow stop, fire extinguishing alarm, and ignition failure alarm, making the temperature control of the oven precise, with small current fluctuations, and can save energy, electricity, and consumption.(Other manufacturers use ordinary control)12. Special fire exhaust pipe for gas oven, made of high-temperature resistant special pipe with a diameter of 42 * 5mm13. Gas dedicated solenoid valve, using low-voltage detachable coil control, dual protection for gas safety.14. The inner steel plate of the oven is 3mm thick,.15. The outer cover of the oven is fully sealed with 1.2mm thick stainless steel, and the cover is laser hollowed out and cut,beautiful. The stainless steel cover can be disassembled at will, making maintenance and disassembly convenient.16. The middle side plate is made of 1.2 thick aluminum plated plate, which is corrosion-resistant (other manufacturers use iron plate or thin plate)17. The main frame of the oven adopts national standard hot-dip galvanized square tube 50 * 50, with a thickness of 3mm18. The bottom frame of the oven is made of 10 # national standard hot-dip galvanized channel steel, with each piece/46kg19. Each section of the oven is 3 meters long, with an inner chamber width of 1400mm and a width of 2.6 meters.20. The oven is equipped with 4 double tube observation holes, one tube is equipped with a lighting lamp, which is continuously observed. The inner and outer sides are equipped with glass, which is not damaged. And it is resistant to high temperatures.(Other manufacturers do not have observation holes or have a small quantity)21. The air and gas pipelines of the oven are made of high-quality thick walled seamless pipes: 76 * 4., 51 * 4, and 32 * 3, which are durable and durable.22. The insulation layer of the oven is 300mm thick.23. Use a 100kg capacity export grade ceramic fiber blanket.(The insulation effect of the oven is good: firstly, it saves energy and reduces consumption. Secondly, the control system wiring and accessories are not aging, durable, and fail free.). (Other manufacturers use bulk rock wool with a insulation layer of 200-250mm, which is light in density and can be easily poured in with gaps)24. The connection of the tunnel oven adopts 30mm thick aluminum silicate cotton as a sealing gasket, and the end face of the tunnel oven is designed with 8 screws for fastening and sealing.25. This oven is equipped with an automatic exhaust and cooling fan, variable frequency speed regulation, and separate control in zones and sections, with adjustable exhaust volume. (Other manufacturers do not have this feature)26. The top of the oven is equipped with exhaust and ventilation ducts, and there are 6 exhaust pipes with a diameter of 160mm, each exhaust pipe is equipped with adjustable rams, fixed with spring pin holes (other manufacturers do not include pipes)27. A gas detector is installed on the side of the oven to detect gas leaks and combustible gases in real-time. If there is a gas leak, the control cabinet alarm will sound and the solenoid valve will be delayed to cut off to ensure gas safety. (Other manufacturers do not have this function)28. The main gas pipeline is equipped with a gas filter, brand Fio from Italy. The filter compartment is equipped with a large area of filter screen to ensure high filtration accuracy, effectively filter dust and small particles, and prevent blockage of downstream electromagnetic valves and other components, thereby reducing the maintenance cost of downstream equipment in the pipeline. (Other manufacturers do not have this feature)29. Gas high-pressure protection switch, brand Yamamoto from Japan or Xinyi from KoreaModel: C6097A2310. Real time interlocking control protection for high gas pressure.To prevent excessive pressure from causing component damage and the phenomenon of detachment or flameout during combustion. (Other manufacturers do not have this feature)30. The pipeline is equipped with a gas low-pressure protection switch, with brands such as Yamamoto in Japan or Xinyi in KoreaModel: C6097A0210. Real time interlocking control protection for low gas pressure. Prevent component damage and flashback or flameout during combustion due to low pressure (other manufacturers do not have this function)31. Equipped with pipeline gas safety solenoid valve, brand SanmingModel: VGS25A03R400. Normally closed solenoid valve, automatic control,It can automatically cut off the gas source in case of abnormal or misoperation, effectively improving the safety factor.32. The connecting pipe of the fire pipe is made of stainless steel metal hoses specifically designed for gas useBrand starting point, stainless steel metal hose, long service life, and high temperature resistance. (Ordinary plastic pipes used by other manufacturers)33. High temperature resistant high-pressure air supply fan.Professional gas oxygen supply fan to ensure full combustion of gas (other manufacturers use ordinary fans)34. This oven is equipped with 3 fire tube bias adjustment devices and 4 ventilated bias adjustment devices, Distributed in four temperature zones behind the oven. (Other manufacturers do not have this feature)35. M36 hooves, height adjustable.C. Oven control cabinet:1. This control cabinet adopts Honeywell circuit breakers from the United States, Schneider relays and contactors from France, Taiwan Mingwei low-voltage power output instrument, and Taiwan Delta frequency converter (other manufacturers use domestically produced)2. The control cabinet is equipped with dual lighting control lights, which light up when the door is opened during maintenance and inspection (other manufacturers do not have this function)3. A cooling fan is installed on the side of the control cabinet4. Siemens PLC computer control system from Germany+Kunlun touch screen control, PID automatic adjustment and temperature correction function. (Other manufacturers adopt domestic products)5. Equipped with one button automatic start and one button automatic stop functions (100 degrees). Shutdown temperature arbitrary Adjustable (not available from other manufacturers)6. 20000 recipe storage functions, convenient and fast to call (other manufacturers do not have this function)7. It also has functions such as fault diagnosis and alarm. (Other manufacturers do not have this feature)8. Automatic calculation of baking time function (other manufacturers do not have this function)9. Chain automatic lubrication setting control (other manufacturers do not have this function)10. 4 temperature zone up and down fire display function11. This oven is equipped with a touch screen at the inlet and outlet respectively, achieving dual monitoring and control. The operating status is clear at a glance, making it easy for employees to operate. (Other manufacturers have one display screen control, or do not have a display screen, and the system is made in China)12. The electrical box is made of stainless steel material, and all circuits need to be neatly arranged and clearly marked13. Install emergency stop switches in the front and rear sections.D. Oven head:PowerVoltageDimension(meters)Weight3kw2201.5*2*1.70.8T1. It adopts chain plate conveyor (the baking tray does not tilt), and is controlled by a separate speed regulating motor,2. Cylinders, pneumatic components, solenoid valves, tees, and elbows are made from Taiwan Shanneisi 3. Equipped with a furnace inlet gate, adjustable with a handwheel for arbitrary adjustment4. The flue gas from the oven with a return air hood can be recycled, making the oven clean and the workshop pollution-free,5. The main frame adopts national standard 120 channel steel, weighing 12kg per meter,6. The outer plate is fully sealed with stainless steel, with a thickness of 1.2mm,7. The furnace legs are made of 108 * 5 seamless steel pipes8. M36 reinforced hooves with adjustable height,9. The motor power of the oven conveyor chain plate is 3kw, and the output conveyor chain plate is 180W.E.Gas System: optional 1.vaporization furnace 1pcs:80kgs2. Including 1set of 4-way busbar system;3. electric contact explosion-proof pressure gauge 1pcs;4. gas-liquid separator 1pcs;5. high-pressure stainless steel filter 1pcs6. primary high-pressure pressure reducing valve 1 pcs, American Rego Brand;7. Stainless steel ball valves 8pcs, gas dedicated valve, Japan KITZ brand8. gas high pressure gauge 1pcs, high pressure explosion-proof, high precision, strong environment adaptability, high safety protection performance.9. primary pressure regulating valve for gas main pipeline, American Rego brand, significant decompression effect, stable and durable.10. secondary pressure regulating valve for gas main pipeline, FOSHAN shanming brand, stable decompression effect, effectively ensuring the stability of gas in the tunnel oven.11. the busbar is equipped with four non-return high-pressure pipes.12. the main pipeline has a diameter of 57mm, and a length of approximately 65 meters. Company Profile Shandong Pengxiang Machinery Technology Co., LTD is a manufacturer which is specialized in bakery food machinery. National level high-tech enterprise, Jining high-tech enterprise, technology-oriented small and medium-sized enterprise (SME). Our company was listed on the Qilu equity trading center on 5th Aug 2020. Stock Code:305731. One invention patent, 12 utility model patent, 2 computer software copyrights, 1 copyright registration of works. "AAA" credit enterprise, safety standardization standard enterprise, Jining ease consumptive demonstration unit. Our company is the earliest domestic manufacturer specializing in the high-quality biscuit/peach pastry production line, egg yolk cake production line, cake/mooncake production line, hot air rotary oven and some other single unit equipment etc. Our company was established in 2001 and located in MiaoGuan town. The company plans to cover an area of 26,000m2,with over 8000m2of workshops and a total investment of 100 million Yuan. The company can manufacture 40 production lines and more than 1000 single unit equipment. Our company integrates research and develop(R&D), design, production and sales, has gathered a group of senior technical talents and high-quality professional after-sales service personnel in the industry, with strong technical strength and rigorous production processes. The company is also equipped with advanced mechanical processing equipment such as IP laser cutting, CNC bending, and machining centers from the United States, as well as advanced testing and inspection equipment. The company takes "Customer Focus,quality centered, integrity management, people-oriented" as the mission, "guided by the development of technological products, market-oriented, quality oriented development, based on the market, customer satisfaction" as the concept, and adheres to the "sustainable development" strategy. In recent years, with advanced products and quality services, reliable performance at a reasonable price, the company's market has covered all over the country and also exported to South Korea, Vietnam, North Korea, Africa, Southeast Asia and other countries and regions. FAQ Q1: Are you manufacturer?A: Yes, we are a manufacturer which is specialized in bakery food machinery with more than 20 years of experience. We provide customized services for special requirements.Q2: What kind of tunnel oven you supply?A: We supply gas oven, electric oven and diesel oven including Mesh band type and Steel plate type.Q3: How is payment?A: We accept T/T and L/C.
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