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Hot Forging Carbon Steelmetal Forging Part for Automobile/Space Aviation/Mechanical Manufactu1
Casting Forging, Space Aviation, Mechanical Manufactu
Jiangsu Kaiye Heavy Industry Co., Ltd.
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Product Description Production Process1, Raw material:use ESR ingot. ESR need to melt twice, secondary refining process.Non metallic inclusions in steel are absorbed by slag.2, HeatNatural gas heating furnaces are monitored and controlled by computer programs to ensure precise heating within set time and temperature range as required.3, ForgingCalculate the appropriate forging ratio based on the shape to avoid material waste. Select appropriate equipment for forging. Make the product undergo complete forging and pressing.4, Normalized:can improve the toughness of steel5, Aligning For shaft, roller, round bar6, Pre-machiningRemove surface oxide scale and inspect for defects. More conducive to complete immersion during tempering.7, Make UTQualified technicians shall conduct ultrasonic testing operations. Ensure that the product is 100% inspected and qualified. Magnetic particle testing and penetration testing can also be performed.8, Heat treatment: Quenching&Tempering, to meet mechanical performance requirements.We will manufacture samples and continuously adjust the furnace temperature to meet the required performance requirements. Ensure 100% success data is obtained before mass production.9,Mechanical performance inspection and twice UP inspectionHardness,Tensile strength,Yield Strength,Percentage elongation,Impact10,Precision machining, to achieve dimenssion on drawings.We will pay attention to the tolerance requirements for each dimension. Surface smoothness requirements. The depth and type of drilling. Geometric tolerances, parallelism, perpendicularity, runout tolerances, concentricity, etc.11,Packing and delivery.We will choose packaging methods that can protect the product and are suitable for sea transportation. With a complete supply chain, products can be transported to your factory by sea or rail.The materials we can forgingStainless Steel:SS201,SS301, SS303, SS304, SS316, SS316L,SS416 ,AISI 440C,17-4PH etc.Steel/Alloy:mild steel, Carbon steel, 4140, 4340,65Mn,60Si2Mn, Q235, Q345B, 1020steel, 1045steel,A106,A105, A570-50,CR-MO4130,Astm A487 grade 9A, 52100 Bearing steel ,S45c, Sm490A, AVP/S235JRG2,DD14, 1.0037 ,etc, ASTM 1197-47, 25CRMO4V,SCM435, 11SMNPB30,1.0718,.A36Brass:HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 ,Bronze 660, C93200,Bronze CDA873 or 956,CDA873,C95600,MAILEABLE IRON ASTM A47-77, etc.Copper:C11000,C12000,C12000 C36000,C100 etc.Aluminum:AL1100,AL6061, Al6063-T6, AL6082, AL7075, AL5052, A380 etc.Titanium:CP Ti,Ti-6Al-4V, Ti-6Al-4V Eli,Ti-3Al-2.5V,Ti-5Al-2.5Sn, Ti-5Al-2.5Sn Eli,Ti-0.05Pd, Ti-0.2Pd, Ti-6Al-7Nb,Ti-13Nb-13Zr,Ti-0.1Ru,Ti-3Al-8V-6Cr-4Mo-4Zr,Ti-6Al-4V-0.1Ru,Etc.The Surface Treatment:Zinc plating, Chrome plating, Nickel plating, Tin plating, Polishing, Anodizing, Power-coating, Dacromet, Oxide black, Sandblast Anodizing, Electroless nickel, Fe/Zn8/C PER ISO 2081, etc.Production capacityDesign:We use the most advanced mould design software Auto CAD, Pro/E, Solidworks, UG (dwg, dxf, IGS, STP, X-T)Manufacture:We use advanced technology, unmatched skill, professional and advanced equipment size range from 10kg -10T, and experienced technicians to fit our customers requirements, like tooling manufacturing,forging CNC machining, Assembling and surface treatment serviceProcess and Capability:Cnc machining, Threading, Welding, Tapping, Riveting, Grinding, Laser cutting,Metal Fabrication,forming,spinning, CNC Punching, Plasma cutting, Goffered, Stretch forming ,Tig/Mig Welding,Assembling, Shearing, Blanking, CNC Bending............Price Terms:Fob Ningbo or Shanghai or any other port in CHINA. EXW, CIF, DDP, DDU. We have a mature supply chain and can provide door-to-door services.Lead time:20-50days based on the different productsPackaging:Wooden package and canton case or as per customers' requirementCertification:ISO9001:2018 , SGS , TS16949,API 8CIndustry:these parts are used in hydraulic presses, press line automation and die handling equipment,Automotive, Electrical, Building, Furniture, Machine assembly, Computer, Air industry , Oil field Equipments, Marine equipments, Mine equipment,Agricultural Machines,Transportation Equipments, OEM/ODM Electronics......
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