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Siemens PLC Control Automatic Apple Juice Processing Line and Equipments1
Machinery for Food Beverage Cereal, Apple Juice Production Equipment, Apple Juice Equipment
Shanghai Jump Machinery & Technology Co., Ltd.
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Product Description Product DescriptionApple is sweet and sour, crisp and juicy, rich in sugar, protein, calcium, phosphorus, iron, zinc, potassium, magnesium, sulfur, carotene, vitamin B1, vitamin B2, vitamin C, niacin, cellulose and other nutrients. Studies have found that eating more apples can improve memory and intelligence. Apples are not only rich in sugar, vitamins, minerals and other essential nutrients for the brain, but more importantly, they are rich in zinc.Liquid products that can be processed by apples include the following product types. Apple puree, apple pulp, applesauce, apple jelly, apple ice cream, canned apples, apple juice, cloudy apple juice and clear apple juice; Concentrated apple puree, concentrated apple pulp, concentrated apple sauce, concentrated cloudy apple juice and concentrated clear apple juice; Apple cider, apple wine, apple beer, apple vinegar, etc. Solid products include the following product types. Dried apples, apple chips, preserved apples, apple haw sheets/ sweetend roll film/ haw roll, apple freeze-dried tablets, apple powder, apple instant spray-dried powder, apple instant vacuum freeze-dried powder, etc.Product Parameters No.Process Section Main Process1Cleaning and picking including raw material collection, cleaning, sorting, etc.2The crushing and pulping including the crushing of raw materials, juicing, enzyme inactivation, pulping, etc.3Biochemical refining including enzymatic hydrolysis, fermentation, filtration, concentration evaporation, blending, degassing, homogenization, etc.4Evaporator ,Sterilization filling Evaporator, UHT sterilization, filling, post pasteurization, etc.;5Finished product packaging Aseptic filling in 220Laseptic bag in drum,if small package,then,it's include light inspection, drying, labeling, sleeve label shrinking, coding, boxing, sealing, wrapping, palletizing, etc. The key machine of apple juice concentrate line: No.Main EquipmentFunction1Elevating MachineMaterial's lifting and preliminary washing2Washing MachineMaterial's washing3Sorting Machinemanual sorting(peeling) platform4Crushing Machinecrushing the materials5Pre-heaterMaterial's pre-heating, enzyme deactivation and color protection6Belt Presserextract the juice7Vacuum EvaporatorWater's evaporation and concentration of juice/pulp8SterilizerSterilize the material by heat-treatment9Aseptic FillerFill the materials into bag-in-box and bag-in-drum aseptic bag10ConveyorTransport the material or final products11Centralized control cabinetPLC human-machine interface, equip with manual or automatic operationApple juice/apple beverage filling line:No.Equipment NameFunction1Extraction pumpExtracting raw material from the 220L aseptic bag 2High speed sugar dissolve tankDissolve sugar and other ingredients3Blending tankMix sugar, fruit paste or juice,etc.4Reverse osmosis water treatment systemsupply pure water5Duplex filtersfilter6Product buffer tankbuffer for product7Vacuum degasserExtract dissolved oxygen from 8High pressure homogenizerMake product evenly, exquisite9sterilizersterilization10Filling machinefilling11Pasteurization machinepasteurization12Blow drying machineBlow out water on the surface of the product13Labeling machinelabel related information14Spurt the code machineInjection production date or other information15Packing machinepackingDetailed PhotosWhat products can we offer?We offer all kinds of processing line for fruit treatment! Machines to make the following products.Apple juice, syrup, pulp, puree, paste, concentrated juice, nectar, jam, jelly, marmalade, squashes etc.Bottled fruit, dried fruit, fried fruits, crystallized fruit, pickled fruit etc.Fruit extracts, fruit powder, pectin, essences, oil etc.Fruit spirits, vinegar, etcFruit leather bar, fruit cake, and other fruit snacks etc.Descriptions and Pictures for Key Machines for reference(Machine list is customized based on your detailed requirement, please reach us for accurate information)3. Our advantagesOnly one!We are the unique supplier in China, and among the world. We have machinery manufacturing factory, and we have fruit juice manufacturing factory, and we have products trading company. We are the only one to offer you:full-line machines+ machine running experience+ factory management experience+ product marketing experience + full-chain material supply (Fruit juice concentrate, packing material drums/aseptic bags/pouches etc, can making machine etc.)4. Value-added service!4.1. Process design and optimizationWe can optimize the processing technology of customers and design the process.4.2. Factory planning layout design serviceWe make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design. All pipelines, cables, connections will be calculated accurately. 4.3. Installation &Commissioning & Labor training serviceAfter receiving firm order and down payment, we start to apply for the Visa to your country immediately; while the machines arrive your factory, our engineers are ready to start for the commissioning service. Our engineers will go to your factory to install and adjust the processing line to realize normal production at shortest time. Our engineers have responsibility to teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.4.4. Formulation process research and equipment process pilot scale-upWe have our own lab with mini processing line. Before entering into manufacturing for your processing line, we can make pilot production in our lab and also we can offer formula research for you if required.5. Why choose us?we can offer you the following products and services.full-line machines+ machine running experience+factory management experience+ product marketing experience + full-chain material supply5.1. 300+ history projects, customers worldwideFor more than 40 years, SHJUMP has more than 300 fruit juice, jam and plant extract production lines in worldwide and has formed the company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of production line supplied by SHJUMP.5.2. One-stop turnkey solution, from A to ZWe can provide tailored solutions according to your requirements in a scientific way. 5.3. Design for versatiltyOur design has good versatility to ensure one processing line with multiple functions, which is convenient for product modification whenpeople's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products.5.4. World's top brand hardware and softwareWe only use world top brands parts in our production. For example, Siemens PLC, Spirax Sarco steam valves on sterilizer, ABB motor , Kronne & E+H flowmeter on the filler, Messalina refractometer on the concentrator for real-time brix measurement.6. Company profileOur company specializes in manufacturing complete food&beverage processing line in China and we are keeping leadership position in the fruit&vegetable processing line for 30 years since 1986 when China introduces technique from Italy/German and start to manufacture.During the past decades, we are keeping in long-term stable relationship with the first-class institutes or universities in terms of technical research and development, technical innovation, human resource sharing and etc. Furthermore, we are devoted to absorb the world advanced technology all the time. We have already set up a friendly technical and business cooperation with FBR, Ing. Rossi, Bertuzzi, CFT from international giants in this area. By now, we have completed more than 330 whole processing line for domestic and overseas customers. Also, many machineries have been accepted by Chalkis, Tunhe, Coca-cola, Pepsi and other branding companies. We have independent intellectual property rights of several equipment, including: large vacuum evaporation concentrating equipment (1000L-60000L/H), large sterilization equipment (tube and tube in tube type 1T/H-8T/H), aseptic filling equipment, and many advanced pre-treatment equipment for different fruits. Among them, the concentrated equipment for juice and jam, with its high performance and ultra-low temperature , has gained high reputation in this industry; And large tube-in-tube sterilization equipment have gain major breakthrough in energy saving, saving 30% energy compared with the industry standard, which has owned the national patent (Patent No.: ZL 201120565107.2); Various types of advanced juicing and pulping machines have been ranking first for continuous 7 years regarding their quality and sales volume.All these should be attributed to our managing philosophy as following.- Leading technology, individual solution - Quality first, better price based on win-win principle - Making friends with our customer prior to doing business We are greatly willing to and strongly hopes to have a profitable cooperation with your valued company and wishes to contribute our wide knowledge, professional technologies and skilled technicians to the implementation of your project.Authoritative scientific research partnerFactory site overviewCargo delivery overviewCustomer site visitProduct design, manufacturing and other processes7. FAQ7.1. What should you prepare before purchasing the line?1) Necessary licence to run and import the lines in your country.2) Factory land, water, electric and fuel to run this line. We can help you to buy boilers. cooling tower and water treatment even sewage equipment from China with good cost.3) Comprehensive research of your target market. If possible, a detailed feasibility study is suggested. It helps to control your risk and gain a whole picture of your cost and profit.7.2. What should you know before sending the inquiry?1) What material you want to treat?2) What's the final product you want to get?3) How many materials you want to treat hourly?4) Your estimated budget range.7.3. Why us choose your company?1) We are China top supplier of fruit and vegetable production machines with over 300 successfully cases. We have our own factories over 10000M2 and over 50 experienced engineers and technicians.2) Value added service such as factory designing, flowchart design, product formula research, packing material supply etc. A to Z service to relieve your concern even you are new to this business.3) Good quality & service with reasonable price.7.4. What you can get from us before ordering the line?1) Process know-how. 2) Pre-investment studies. 3) Feasibility / project reports. 4) Detailed engineering. 5) Turn key projects. 6) Equity capital participation. 7) Raw material testing. 7.5. What's the ordering process?1) Receiving inquiry and getting detail project information from you.2) Detail specification confirmation with you. 3) Engineering design. 4) Discussion design with customer. 5) Confirming order. 6) Manufacturing the line, Assembly and test in our site 7) After being inspected by customer or by third party representative. The goods shall be shipped by sea. 8) experienced engineers overseas for instructing assembly. 9) We will help customers to set up their own technical team in local. 10) We will train your local workers for maintenance and repair. 7.6. How long is the ordering process?Normally we will take 60-90 working days to manufacture the processing line, 30 days for shipping, and another 30 days for installation. So, if you are ready for start a fruit processing project, please reach us 6 months in advance.
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