IPDB › China Industry › Manufacturing & Processing Machinery › Casting & Forging
Precision Die Casting Auto Parts for 2024 Car Engines1
Casting Forging, Car Parts Die Casting, High Precision Casting
Dongguan Sun Hua Plastic Metal Ltd
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Product Description 2024 High Precision Auto Parts Die Casting Production for Car EngineProduct Description Product NameOEM&ODM CNC Milling Part Aluminum AlloyProduct DimensionCustomized to the engineering dwg, maximum 1.5 meters according to our existing machining stroke.Product ShapeCustomized Processing TypeCNC lathing, cutting, boring,milling; Grinding,Polishing, Passivation, etc.Tolerance±0.02mm or as per customers' requirement.Material Standard:ISO, DIN, ASTM, UNS, AISI, JIS, BS, NFMaterials AvailableStainless Steel, Carbon Steel, Steel, Copper, Brass, Aluminum, Silver, Gold, Chrome, Tin, Nickel, Zinc, Alloy etc. Material ThicknessAs per customers' requirement.Surface Treatment/FinishAnodization, Chromizing, E-coating, Nickel Plating, Galvanization, Paint, Powder Coating, Polishing etc.Heat Treatment CapabilityAnnealing, Normalizing , Nitriding, Tempering ,Carbonitriding, Carburizing and Induction Hardening,etc.ApplicationPowered tools, Automobile, Home applicances, Medical care Instrument, etcQuality AssuranceGB/T19001-2016 ISO 9001:2015, GB/T240001-2016 ISO 14001:2015, RoHSSample Lead-timeWithin 1 day for samples available from our stock; About 1-2 weeks for customized samplesMass Production Lead-time3-7 weeks after receiving advance payment deposit.Delivery conditions:EXW/FOB/CFR/CIF SHENZHEN or any other airport or seaport, ChinaPayment Terms50% deposit, balance against B/L issuing.ModificationMold modification per Enginering Change RequestInspectionIn-house or third party, all the processings are strictly inspected by our QC.Design SoftwareWe use the most advanced mold design software Auto CAD, Pro/E, Solidworks, UG (dwg, dxf, IGS, STP, X-T)Country of OriginChina (mainland)Main Export MarketsEurope, America, Mid East, Asia, Africa etc.Service Type:OEM & ODMBusiness Type:Manufacturer, ExporterAdvantagesExpertized in producing OEM parts: sheet metal stamping, CNC machining, deep drawn and sheet metal formed parts with various finishing process.Our factory is based at Dongguan, Guangdong province. Branch base in Ji'an City, Jiangxi province;Oversea base in Vietnam. The Dongguan base is closed to Guangzhou and Shenzhen port, which gives us great effiency for logistic handling.Skilled operation staff and advanced machining equipment: We have sophiscated equipment for the complete process flow from die casting, deburring, polishing, CNC milling, lathing, and surface finishing treatment. Engineering competency. We are managed by a team of tooling designing and manafacturing expertise, with well organized and production management and logistic and shipment coordination team, to provide consistant supply to meet our customers' demand. We are specialized in the design and fabrication of plastic injection mould, die casting mould, rubber mould. We provide the mass production service for the parts and offer different prices per your varied volume of production demand. Please kindly send us your request. Part 2D dwg, 3D file, or sample picture with measurement (3D in IGS, stp format, etc):Tooling steel:Standard mold base or not:Runner system (Cold or Hot):Mold cavity: multi-cavity tool, shut-off gating design for each cavity.Delivery address:1. Automotive Sector2. Powered Tools Industry3. Home Appliance4. Medical Industry5. New Energy ApplicationProduct ParametersTooling Specifications and RequirementTool Life CyclesExtremely High VolumeHigh VolumeLow Volume2D Design Drawings 3D Design Drawings Component ID Tool Steel ID Cycle Counter Spare Ware Parts Spare Parts List Fully Automatic Operation DFM ReportShall be completed and approved before mold build. All part model changes shall be approved.Report include: KO locations, gate locations, parting line, split lines, mold flow analysis (when required), cosmetic issues, dimensional issues.Cpk RequirementRequired Cpk requirement for critical dimensions.Cycle Time TargetMold cycle time shall meet or exceed targets while producing parts within the Cpk requirements.Critical DimensionsPercentage of print tolerance to nominal, mold cavity dimensions of critical dimensions shall be held within.Minor DimensionsPercentage of print tolerance to nominal, mold cavity dimensions of critical dimensions shall be held within.Self Lubricating HardwareHardware that sees movement should be self lubricating per hardware requirements.Certified Tool SteelTool steel shall be certified from steel provider.Mold Flow Analysis(when required)Mold Dimensional Study Part Dimensional Study Service we supplyOEM Die Casting Service , Mold Making , Machining and SurfacetreatmentProcess TechnologyGravity die casting, low pressure die casting, high pressure die castingMaterial For Die CastingAluminum Alloy (ADC12, A380, AlSi10MgFe)Drawings Format 2D ( CAD ,PDF ,JGP) or 3D ( STEP, IGS ) MOQ2000 PiecesLead Time within 35 - 45 days Surface treatment Pinting, powder coating, anodizing, chromizingProcess flowSmelting - Die casting - Gate Removal - Deburring - Polishing - CNC milling - Bushing Assembly - Inspection - Warehouse EntryFeatures & Advantage1. High machining accuracy, the flatness within 0.05mm. ID within ±0.022. High finish appearance, smooth surface roughness is Ra1.6 after machining.Quality Assurance/ Tolerance GB/T19001-2016 ISO 9001:2015, GB/T240001-2016 ISO 14001:2015, RoHS Inquiry Basic Information:Part 2D dwg, 3D file, or sample picture with measurement (3D in IGS, stp format, etc):Tooling steel:Standard mold base or not:Runner system (Cold or Hot):Mold cavity: multi-cavity tool, shut-off gating design for each cavity.Delivery address: Our AdvantagesThe Strength of SUN HUA:1. Die casting tool expertise.2. Integrated solution service for die-casting parts, plastic injection parts and toolings.3. Time and cost effective4. Project management and Efficient delivery.Quality Control Company ProfileCompany Profile:Dongguan Sun Hua Plastic Ltd is a company specialized in the design and manufacturing of high-quality die-casting tooling and molded parts of Aluminum, Zinc, Magnesium, etc for the international market and has been dedicated to the manufacturing endeavor since its inception in 1997. The company mainly manufactures auto parts and other aluminum die-cast parts, machined parts, and products for automotive, communication, infrastructure, electrical appliances, electric tools and other industries.Committed to providing integrated solutions for prototyping and mass production, through tooling build, trial out and First Article Inspection, Sun Hua offers the competitive price and satisfactory lead time based on advanced technologies, scientific team management and continuous improvement.Production Floor Company CultureStrength:1. We are a die caster specialized in OEM die casting parts production from model designing,prototype build, tooling build and mass production since its founding from 1997. 2. Top brand customer cooperation, such as BOSCH, TTI, and BYD etc.3. Equipment includes CNC, EDM, grinding machine, die casting machine (from 88 ton to 2500 ton).4. Dedicated and integrated solutions for your products with the best price. 5. Expertised Tooling Making6. As-cast Quality Control7. Precision CNC machining8. Measurement Correlation9. Production Planning and Management10. Project Management and Scheduled Delivery11. Providing good After-sale service, if the products have any quality problems, we will take charge of it. Packaging & ShippingTooling Packaging:1. Clean and rinse the complete tooling. 2. Interior and exterior of the tools shall be preserved with oil. 3. Wrap the tooling with film for protection after dry out.4. Stuff the tools in the wood crate. International shipment: 1. FedEx Express 2. TNT Delivery 3. DHL Express 4. EMS delivery 5. UPS Express delivery 6. Maritime container delivery. CertificationsCustomer Awards:ISO& IATF Certificates: Customer Visiting:Strength:1. We are a die caster specialized in OEM die casting parts production from model designing,prototype build, tooling build and mass production since its founding from 1997. 2. Top brand customer cooperation, such as BOSCH, TTI, and BYD etc.3. Equipment includes CNC, EDM, grinding machine, die casting machine (from 88 ton to 2500 ton).4. Dedicated and integrated solutions for your products with the best price. Expertised Tooling Making6. As-cast Quality Control7. Precision CNC machining8. Measurement Correlation9. Production Planning and Management10. Project Management and Scheduled Delivery11. Providing good after-sale service, if the products have any quality issues.2023 NHS Exhibition at Las Vegas2023 China - Russia Expo at EkaterinburgFAQ:Q: What do I need for offering a quote?A: Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment and another technical requirement, etc.), quantity, application, or samples. Then we will quote the best price within 24h.Q: What is your MOQ?A: MOQ depends on our client's needs, besides, we welcome trial orders before mass production.Q: What is the production cycle?A: It varies a lot depending on product dimension, technical requirements, and quantity. We always try to meet customers' requirements by adjusting our workshop schedule.Q: What kind of payment terms do you accept?A.: T/T, PayPal.Q: Is it possible to know how is my product going on without visiting your company?A: We will submit a detailed production schedule and send weekly reports with digital pictures and videos to present the manufacturing progress.Q: If you make poor quality goods, will you refund our deposit?A: We make products according to the drawings or sample required criteria. All parts will undergo the in-process and outgoing quality inspection prior to the shipment. To meet the customers' satifaction is the grand pride we hold for the business. For more questions, please kindly send us an inquiry!
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