IPDB › China Industry › Manufacturing & Processing Machinery › Metallic Processing Machinery
Advanced Fully Automatic Factory Price Horizontal Continuous Casting Machine for Brass and Bronze Production Line1
Metallic Processing Machinery, Casting Machine, Continuous Casting Machine
Shanghai Cast Technology Co., Ltd.
Preview:
Product Description Product DescriptionHorizontal casting machine production lines mainly melting furnace, heating launder, holding furnace, crystallzier, secondary cooling system, traction machine, cutting machine, material rack, electric control system, hydraulic system and cooling system.Raw materials → melting furnace → heating launder → holding furnace → crystallizer → primary cooling → secondary cooling → casting machine → online synchronous sawing machine → chip collection → feeding and storage.Product ParametersCasting type: 2-strand* Φ125mmCasting material: copper alloy, brass.Casting size: Φ125mmCasting speed: 0~70 mm/s(step-less adjustable)Equipment power:Melting furnace:400KW (Medium frequency furnace)Holding furnace: 150KWTraction machine: 5.5KWProduction capacity: 2-strand , Φ125mm, each year(300days): 6000tonsMax. working temperature of furnaces: 1300°CTemperature control accuracy of holding furnace: ±5°CAccuracy of traction machine stroke: 0.1mmNoise of equipment: Max. 85dBHeight of operation line: 1000mmTransmission direction of equipment: as per user's requirementsEnvironmental temperature of equipment: -5°C -42°C(indoor temperature)Automation and equipment configuration requirements:1. Operation data: production capacity data collection and alarm records can be queried and traced;2. Equipment data: voltage, current, power, frequency, water temperature, water pressure, hydraulic pressure and other data can be automatically collected;3. Process data: power, liquid temperature, liquid level, water temperature, water flow, speed and other data are automatically collected.4. PLC: S15005. Industrial computer: IPC with touch screen display6. Variable frequency power supply IGBT: INFINEON7. Bearing: 8. Low voltage electrical appliances: 9. Sensor: OMRON10. Hydraulic: REXROTHOur AdvantagesThe machine equipments have complete functions and reasonable technical parameters, which can realize automatic control.The equipments have automatic temperature measurement and temperature control functions;Melting furnace and holding furnace, when the copper liquid in the furnace reaches the set temperature, there is display and light and sound signalling indicators, and the casting temperature can be controlled in a closed loop.The furnace body under melting furnace and holding furnace can be disassembled and replaced separately.The prodcution line has melting furnace, holding furnace cooling water temperature, pressure monitoring and alarm function. The coil and the water jacket device are equipped with cooling water inlet and backwater thermometer, pressure gauge, valve, etc.The power of the furnace can be adjusted stepless (using the on-load stepless induction voltage regulator) to meet the needs of the process.Melting furnace and holding furnace are equipped with digital display of temperature, protection and alarm functions such as over load, over voltage, grounding, water over temperature, water under voltage, etc.The electric control of melting and holding furnace is completely independent from that of the whole unit.The crystallizer width can be adjusted , Crystallizer cooling water distribution device is equipped with cooling water inlet and backwater thermometer, pressure gauge, valve, etc. The system is made of stainless steel (304).The secondary cooling device ensures that the temperature of the billet is reduced below 50°C.Water tank, cooling water pipe, air duct, protective cover and valve are all made of stainless steel (304).The control program of the traction machine can be selected according to the process requirements, and the slip between the casting billet and the traction device is eliminated during traction. Synchronous transmission of casting strip is guaranteed by AC frequency conversion servo motor.Equipped with 3 independent hydraulic systems (melting furnace hydraulic system, holding furnace hydraulic system, traction machine and take-up machine hydraulic system, upper shear hydraulic system), each with a spare pump. In addition to a spare pump, the hydraulic system of melting furnace and heat holding furnace is equipped with manual pump. Even in the event of power failure, the manual pump is put into work. The interface of tipping cylinder of melting furnace and holding furnace is equipped with hydraulic control one-way valve to prevent pipeline accidents and lock the cylinder when it is broken.All the data during the operation of the equipment can be displayed on the monitor of the operating platform in the form of a picture (more than 10 inches), through the monitoring components and control components arranged throughout the equipments.Scope of SupplyItemName of equipmentsDescriptionQTY1Melting furnaceIncluding molten channel, iron core, water jacket, induction coil and furnace building materials1set2Holding furnaceIncluding molten channel, iron core, water jacket, induction coil and furnace building materials1set3CrystallizerIncluding crystallizer frame, cooling sleeve and graphite mold1set4Traction machineIncluding press roller, servo motor, reduce mechanism, hydraulic cylinder and fittings1set5Cutting machine 1set6Material rack 2sets7Cooling water distribution and collection system for crystallizerIncluding sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank.1set8Channel between melting furnace and holding furnace 1set9Cooling water distribution and collection system for furnaceIncluding sluice valve, thermometer, water pressure meter, flow meter and flow controller, and stainless steel water tank.1set10Panel for holding furnace mouth 1set11Secondary cooling device 1set12Supporting roller 5sets13Hydraulic systemFor: 1. hydraulic controlling of traction machine 2.tilting of the furnaces3sets14Regulating transformer for melting furnaceIncluding power cabinet, transformer10KV/790KVA, electric reactor and etc.1set15Regulating transformer for melting furnaceIncluding power cabinet, Oil - immersed voltage regulator, reactor and its electrical components1set16Control system for furnacesIncluding operation table, touch screen, PLC, Controllers, electricity transducer and indicating meters1set17Electric control systemIncluding low-voltage power cabinet, operation panel, frequency changer, touch screen and PLC, etc.1 set18Furnace building moldIncluding refractory casting, ramming material and refractory bricks1set19Crystallizer dryer 1set20Pipes 1set21Dummy head3-strand1set22Dummy plate3-strand1set23Installation devicesIncluding installation accessories and first time furnace building (casting platform is not included) 24Packaging whole set25Water cooling cables for melting furnace whole setCompany ProfileShanghai Cast Technology Co., Ltd. As a professional manufacturer and exporter of metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. specializes in the design, research and development, manufacture, sales, and service of metallurgical casting equipment. Owning the advanced technology and experienced engineering team, we provide professional solutions to the field of metallurgical machinery and equipment.After operating for over twenty years, we have established comprehensive supply chains for metallurgical equipment. Our products meet the international quality standards and have earned an excellent reputation in various global markets. As a result, we have become a trusted supplier to numerous renowned domestic and international companies. What we can provide? Our main products include line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, and cooling tower, and other related metallurgy and casting equipment.In addition, we also provide clients who open new factories with such services as model section of complete equipment, production technology consultation, installation, commissioning and operation process training, total-package production technology, turnkey project management, and one-stop after-sales service. We customize different products according to clients' different requirements and offer worry-free pre-sales, in-sales, and after-sales services. What is the principle that we adhere to? Shanghai Cast Technology is committed to upholding the principles of quality, reputation, and responsibility as a core part of our management philosophy. We will continue to work with well-known domestic research and design institutions to constantly improve our equipment manufacturing technology, optimize equipment performance, and meet the unique product requirements of each of our clients. We will also continuously enhance our after-sales service and technical support, and collaborate with our clients to progress together. We hope that our equipment can help our clients generate the greatest production value and wealth.We sincerely welcome both our current and potential clients to communicate with us and discuss business opportunities. We are eager to work closely with our clients to build a brighter future together. FAQQ1: Are you the manufacturer?A 1: Yes, we are manufacturer. We have our own factory and a group of professional technicians.Q 2: What products do you offer?A2: Our main products include Medium frequency furnace,line-frequency induction melting furnaces, electric furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines,dust removal equipment, surface milling machines, and cooling tower, and other related metallurgy and casting equipment.Q 3: What are the ways of payment?A 3: We support FOB, CFR, CIF,DAP, payment terms:Letter of Credit, wire transfer, D/P, paypal, Western Union, Micropayments, MoneyGram.Q 4: What kind of shipments can you offer? A 4: By sea, air or express(DHL, Fedex, TNT, UPS, EMS).
Purchasing Agent
Note: Send your message to supplier or manufacturer.
Welcome to our Professional and comprehensive procurement services...
Message:
OK ! We suggest you detail your product requirements and company information here.
Enter between 20 to 4,000 characters.
Your inquiry content must be between 20 to 4000 characters.