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Heavy-Duty Gantry Drilling and Milling Machine with Pallet Changers1
Machine Tools, Milling Machine, Heavy-Duty Machine, Gantry Drilling Machine
Shenyang Hike Intelligent Equipment Co., Ltd
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Product Description GD Series Gantry Machining Center Product FeaturesIntelligent process adaptationIndependently developed servo tool magazineThe disc-type servo tool magazine supports efficient tool changing and multi-process integration, ensuring high reliability and safety during the tool changing process through dual protection of mechanical interlocking and electronic detection. Core Features? High rigidity gantry frameThe box structure optimized by mechanics, combined with a honeycomb-shaped reinforcement plate design, significantly enhances static and dynamic stability, making it suitable for heavy cutting of high-hardness materials.? Ladder-type beam guide layoutThe cross-section of the beam has been optimized in design, equipped with a large-span stepped guide rail layout, enhancing the anti-overturning moment and effectively suppressing vibration issues during cantilever processing.Symmetrical temperature field compensation technology ensures thermal stability during long-term continuous operation.? Six slider spindle box supportThe Z-axis uses a multi-slider composite support structure, significantly enhancing load capacity and motion stability, while meeting the demands for high-speed precision drilling and powerful milling.The hydraulic counterweight and damping buffer system work together to achieve a balance between rapid movement and precise positioning. ? Typical application scenariosEnergy equipment: large flange porous precision machining, deep hole drilling and surface milling composite process.Aerospace: Efficient rough machining and complex hole system finishing of high-strength alloy structural components.Mold manufacturing: processing of large mold cavity pentagons and high-precision positioning hole group processing.? Core valuesStable and efficient: fully structured rigid optimization design, suitable for high load and long cycle processing requirements.Process expandability: Modular function configuration supports multi-process composite machining such as drilling, milling, and boring. Product ParametersGD Series Gantry Machining CenterProjectunitGD1007Workbench sizemm1000×700Workbench load-bearingkg1000Mechanical stroke X/Y/Zmm1000/700/500Distance between the spindle end face and the worktablemm200-700Maximum passing height of gantrymm500Maximum passing width of gantrymm1050Spindle taper hole specifications--BT50Spindle speedrpm10-5000Spindle power (continuous/maximum)kW18.5/22Main spindle torque (continuous/max)Nm265/315Drilling diameter (45# steel)mmφ100Threading diameter (45# steel)mmM36×P4.0Maximum working feed speed X/Y/Zmm/min10000Fast move speed X/Y/Zm/min20/20/20Rail type X/Y/Z--Three-axis linear guide railTool magazine type--Servo tool magazineNumber of tools--20Maximum tool diameter (neighbor/empty)mmφ133/φ200Maximum tool lengthmm300Maximum tool weightkg15Positioning accuracy X/Y/Z (ISO 230-2)mm0.010/0.010/0.008Repeat positioning accuracy X/Y/Z (ISO 230-2)mm0.006/0.006/0.005Dimensions (Length × Width × Height)mm3000×3500×3150Machine tool weightkg7600/8300Control system--KNDNote: CNC systems can be optionally equipped with: FANUC, Siemens, HNC, GSK.Company Profile Core Competencies√ Whole Industry Chain Manufacturing- Independent machining rate of more than 85% (including spindle box, column and other core components)- Constant temperature workshop to ensure assembly precision (spindle radial runout ≤ 0.02mm)√ Cost optimization empirical evidence- Process database: 28% increase in assembly efficiency for model Z3040 (2015-2023 data)√ ODM/OEM cooperationFlexibility to customize programs:- Stroke adjustment (arm length 400mm to 6m can be customized)Function extension (optional digital display meter/automatic feed system)- Brand logo implantation (control panel/body nameplate customization) Technical Advantages√ Rigid structural design:- Column one-time boring and milling molding (machined by HF-5M of Japan's Shinko Machine)- Gear full tooth surface quenching treatment (hardness HRC58-62)√ Standardized quality control:- Each machine passed 48 hours continuous drilling test (feed force holding error ≤ 3%)- Laser interferometer detection of positioning accuracy (up to ISO 10791-1)Global Services√ Transparent delivery:- 100% direct shipment from China's Shenyang warehouse (DDP/DAP terms optional)- Provide factory inspection report (including key components test data)√ Technical support:- English-speaking service team responds 7×12 hours After Sales ServiceShenyang Hike Intelligent Equipment Production Process(Annual capacity 1000+ units | 85% of parts processed in-house)1. Needs analysis phaseStandard products: Updated BOM table for Z3040/Z3050 and other main models according to market trendsCustomized orders: Confirmation of technical agreement with the customer (stroke/power/control module) → Output of DFMEA report2. Core component manufacturingCasting:Adoption of resin sand casting (HT250 cast iron parts)Natural aging treatment of blanks ≥ 30 days (elimination of internal stresses)Precision machining:Column machining: HF-5M five-face machining center of Nippon ShinkojiGear processing: full-face carburizing and hardening → accuracy class ISO 63. Modular pre-assemblyMain gearbox unit: Gear set mesh test completed in a constant temperature workshop at 23±1°C.Feeding system: ball screw pre-tensioned assembly (preload error ≤ 2%)4. Assembly and commissioningMechanical assembly: laser tracker to calibrate verticality of columnsFunctional testing: 48 hours continuous drilling test5. Quality certificationProcess traceability: key components are bound to a unique ID codeFinal inspection report: with laser interferometer positioning accuracy data6. Order deliveryStandardized products: Shenyang warehouse ready machine DDP direct deliverySpecial control points for customized productionMixed Line Management: Segregation of customized order material flow through MES systemCustomer engagement: video acceptance provided at key nodesFAQ I. Product-related issuesQ1: What is the main difference between a rocker arm drilling machine and a CNC machine tool?A: Rocker arm drilling machine is suitable for multi-angle manual drilling and processing, flexible operation and low cost; CNC machine tool realizes automated precision processing through programming, suitable for mass production of complex parts.Q2: Do you provide OEM/ODM service?A: Full process customization is supported:OEM: Production according to your design drawings (need to provide complete technical documents)ODM: co-development of new models on demand (minimum order of 30 units)Customizable: stroke length/control system/brand identityII. Orders and payment issuesQ3: What are the payment methods?A: Support T/T telegraphic transfer, L/C at sight, the specific terms are negotiated according to the order amount and model.III. Distribution and logistics issuesQ4: What are the common modes of transportation?A: 1. Sea transportation (from 3 units) 2. China-Europe liner (time limit 25-30 days), single equipment needs to be transported in container.IV. Return and Exchange PolicyQ5: What are the circumstances that support the return?A: 1. Serious transportation damage 2. Function does not match the contract description 3. Wrong model, need to be submitted in writing within 7 days of arrival.Q6: How long does the return process take?A: Refunds or exchanges will be completed within 15 working days after confirmation of responsibility, customized products will not be accepted without reason.V. After-sales support issuesQ7: How long is the warranty period?A: 1 year warranty for the whole machine, and extended warranty for key components to 2 years (need to be registered on the official website).Q8: How do I get technical support?A: Please send your request to the technical support email and we will reply within 24 hours.VI. Frequently asked questionsQ9:Can I visit the factory?A: A visit to the Shenyang production base can be arranged by making an appointment 3 working days in advance.Q10: Does the device require regular maintenance?A: It is recommended to change the lubricant every 500 hours and check the gearbox clearance every six months, refer to the operation manual for specific maintenance intervals. Packaging & Shipping
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