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Multiple Copper Wire Drawing Machine with Annealer1
Metallic Processing Machinery, Copper Wire Drawing Machine, Cable Making Machine
Dongguan HOOHA electrical machinery company Limited
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Product Description High Speed Cable Making Machine Multiple Wire Drawing Machine with Annealing UnitApplicationThe production line is applicable for wire drawing process in multiple wire , optional for 8/14/16/22/24 wire model . Wire drawing range is widely different depends on machine model Different modelMachine modelDB80DB100DB120Wire inlet diameter (mm)MaxФ1.2/1.8MaxФ1.8/2.6MaxФ1.8/2.6Wire outlet diameter (mm)Ф0.1~0.3Ф0.12~0.40/0.68Ф0.24~0.68/0.36~1.05Wire Q'TY816/88/14/16Mechanical speed (m/min)Max. 1800m/minMax. 1800m/minMax. 1800m/minDrawing cone diameter (mm)Ф80Ф100Ф120Capstan wheel diameter (mm)Ф80Ф100Ф120Max. drawing draft 21/2525/21/1721/19/16/13Install capacity (KVA)110160260 General ParametersHH-DB80-25-16E Drawing unit specifications(1) Outlet wire size range16*Φ0. 12~0.32;8*Φ0.32~0.42;(2) Inlet wire size rangeMax 16*Φ1.8 mm(tensile strength 250N/mm2 )when produce 0. 12mm, the inlet wire size is 1.40mm(3) Max mechanical speed1800 m/min(4) Applicable materialOF - Free oxygen copper and ETP copper rod(5) Drawing motor powerAC 160kW(6) Capstan motor powerAC 30kW(7) Control methodAC control(8) Drawing cone diameter/Qty80 mm 24 in total(9) Capstan cone diameter80 mm(10) Mechanical transmission ratio1ST to 13TH 1.25%; 14TH to 17TH 1. 1875% ; 18TH -23TH 1. 13, and final die for the 24-25TH(11) Max passes25(12) Drawing die diameter * ThicknessΦ25 mm*12mm(13) Machine body structureWelded with A3 steel plate(14) Drawing wheel cooling method spray(15) Operation directionLeft side for inlet of wire and right side for taking up while operator faces to the drawing machine.(16) WeightAbout 6000 kg(17) L*W*H Reference dimension4800mm*1200mm*1450mm(18) Install power195kVA1.1.2. Main parts(1) Main motorChina brand AC motor(2) Capstan motorChina brand AC motor(3) Drawing cone ringZirconia material (China local brand)(4) Capstan cone ringZirconia material (China local brand)(5) Main shaft bearingJapanese famous brand(6) Main low voltage devicesGermany brand(7) InverterINVONCE BRAND MD810 series(8) PLCSiemens(9) Touch screenSiemens1.1.3. Spare parts(1) DXF- 1500 copper powder filter1set(2) 18m2 heat exchanger1set(3) 10HP pipe pump1set (the distance is within 30m from drawing emulsion tank to machine)(4) Wire passing assistance device by heating1set installed on the drawing machine1.1.4. working condition requirement (prepared by user)(1) Applicable ambient temperature0oC~40oC(2) Applicable ambient humidity≤85%(when temperature is at 20oC±5oC)(3) Apply to an altitude of≤1000m(4) Power supply conditionThree phase :3 ×380V (-5%~+ 10%)Single phase :220V (-5%~+10%)Frequency:50Hz (±2%)(5) Drawing emulsion parametersConcentration :6%~10%PH value :8.5~9Working pressure:0.1~0.2 Mpa Inlet liquid temperature:≤35oCFlowing rate:40m3/hElectric conductivity ratio for medium of drawing emulsion :≤10μS/cmConductivity:≤3000μS/cm(6) cooling water parameter working pressure:0.2~0.4 Mpa Inlet liquid temperature:≤30oCPH value :7Flowing rate:35 m3/h(5m3/h for gear oil cooling and 30m3/h for drawing emulsion cooling)Hardness:≤8dHBasic requirement: The cooling water shall not include suspended substances, mineral matters, metal impurities, non-soluble matters and corrosive matters.(7) gear oil parameterBrand:BP-Energol GR-XP100(for reference) Qty:about 220L(8) Dies and other necessary device (for reference only)Drawing diesCold welding machine50T cooling tower5m3 drawing emulsion tank10m3 clean water tankMain Components1. Drawing MachineDescription : DB80-25-16E multi-wire drawing machine is innovation and creation of the traditional wire drawing technology. It takes drawing 8 lines as one group, with arrangement as 2 layers. And it adopts continuous and horizontal dies arrangement design. The mechanical transmission uses gears type with 2 motors (main motor and capstan motor drive)so that it realizes quick dies change, which saves a lot of time when changing dies. The machine can draw 16 lines of copper wire at the same time. If it is connected with 16 lines continuous annealer; it can produce 16 lines of copper wire with homogenous electrical performance.The base of DB80-25-16E multi-wire drawing machine is welded steel structure and is processed after annealing treatment and eliminating internal stress. Therefore the base is with high stability and strongness. The gear box is with 2 sections and is processed after annealing treatment and eliminating internal stress. The machine uses high precision helical gears and imported bearings and adopts high pressure spray oil cooling lubricant method. The lubricant is provided by gear pump driven by an independent motor and is with pressure lack protection function which realizes machine stop when lubricant for the gears fails working. The machine is also equipped with lubricant cooling and filtering devices. The drawing box adopts high pressure spray method lubricant for cooling, which fully cools down and lubricates the drawing wheels, dies and wires to ensure the good quality of wires. The lubricant spray is carried out by pump driven by motor .The lubricant spraying to the drawing wheels adopts dies stand horizontal spraying method with small holes facing directly to the dies center, which cleans the dies effectively. The box cover uses rolling gate for convenience. 2. Annealing MachineDTH140-2000- 16 Annealer(1) Applicable material low oxygen/zero oxygen copper rod(2) Working size range16×φ0. 12 ~ φ0.32mm;8×φ0.32 ~ φ0.42mm(3) Max mechanical speed1800 m/min(4) Contacting wheel diameter140 mm(5) Wiper die diameter * thicknessΦ4mm*4mm(6) Annealing currentMax 2000A DC(7) Annealing voltageMax 53V DC(8) Annealing methodDC with contacting(9) Driven byCapstan motor via flat belt(10) Electricity conductive wheel cooling methodWater type(11) Protection airN2(12) Machine body structureWelded by A3 steel plate(13) Electricity conductive wheel cooling system0.3m3 stainless steel tank3m2 heat exchanger1HP centrifugal type pump(14) Annealing emulsion0.5M3 stainless steel tank(15) Cooling system12m2 heat exchanger3HP centrifugal type pump(16) Operation directionLeft side for inlet of wire and right side for taking up while operator faces to the drawing machine.(17) Weight2600kg(18) L*W*H Reference dimension2170mm*1350mm*2240mm(19) Install power110kVA 3. Take-up Machine DWS630 Double spooler specifications(1) Take-up Range16*φ0.12~φ0.40 ;8*φ0. 12~φ0.42 (2) Max Mechanical speed1500 m/min(3) Take-up motor powerAC 18.5kW(4) Control methodAC Control(5) Servo traverse motor power1000W(6) Positioning motor power15W(7) bobbin capacity(Max)500 kg(copper)(8) Bobbin sizePND500 or PND630(9) Break MethodPneumatic(10) Bobbin loading methodPneumatic(two thimble clamp type)(11) Operation directionDepends on drawing unit(12) L*W*H reference dimension1350mm*2050mm*2230mm(13) WeightAround1800kg(14) Installed power21kVA Customer review Production Process Packaging & ShippingStreatchable PE film wrapped, wooden frame packed, loaded into container for shipping. Special packaging way as per discussed.Our AdvantagesOur Focus1.Quality, our engineers work with service colleagues to learn more about customer feedback and improve our machines accordingly.2.Customers' comfortable purchasing experience.We pay attention to the actual needs of customers, and hope to bring customers high-efficiency products and intimate service, our services cover pre-sales and after-sales, committed to let customers save time and cost, and reduce worries3.Customers' success.We not only focus on the sales of products, but also pay attention to the development of our customers. We pursue growing together with customers by providing long-term support and suggestions to help them achieve success.4.Supply more environmentally friendly products.5.Give back to the community and help more people.FAQQ1:What is your main brands for the electrical and mechanical parts? A:Oversea famous brand such as German siemens motor, Japanese nsk bearing and yaskawa inverter etc. Q2:What is your difference with other suppliers?A:What we could offer to other customer is not only the machine itself, also we could offer: factory design, production process design , QC control, talent training, assist machine and raw material offering .Q3:What's the payment terms?A:T/T,30% deposit and 70% balance before delivery, can be negotiable also.Q4:How long the guarantee ?A: One year and charge for repair in the whole life.Q5: Do you have a video to show the machine running ?A. Yes , we have,our youtube channel : tiezhong chi
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