IPDB › China Industry › Manufacturing & Processing Machinery › Metallic Processing Machinery
High-Precision CNC Machined Parts for OEM and ODM Solutions1
Metallic Processing Machinery, OEM Components, ODM Components
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionWorld-Class CNC TURNING MACHINE SERVICEOur state-of-the-art CNC lathes are meticulously programmed to deliver unrivaled high-precision cuts with breathtaking accuracy. These machines frequently execute tolerances within microns, establishing them as the ultimate choice for crafting components with intricate geometries and sophisticated details. Our cutting-edge multi-axis capabilities, spanning from the agile 3-axis to the intricate 5-axis, empower our CNC lathes to machine multiple surfaces simultaneously, significantly minimizing setup time and elevating efficiency to remarkable heights.Our CNC turning services expertly handle an extensive array of materials, ranging from robust metals such as steel, aluminum, brass, and titanium to versatile plastics and composites. This extraordinary adaptability caters to an impressive range of both softer and harder materials, providing unmatched versatility and precision, ensuring your diverse manufacturing needs are met with excellence.Exceptional Benefits of CNC Turning ServicesHarness the extraordinary power of CNC turning to achieve impeccable consistency in each component. By ensuring that each piece mirrors the precision of the previous even in extensive production runs, we guarantee unparalleled reliability and uniformity throughout the entire production process, thereby enhancing overall quality to new heights.Realize tremendous cost savings with our cutting-edge automated processes which dramatically reduce labor expenses and minimize material wastage. This not only enhances your bottom line but also boosts operational efficiency, offering you unparalleled economic advantages and a competitive edge in the market.Seize the capabilities of high-speed machining to dramatically decrease production lead times, achieving remarkable cost savings without compromising the superior quality you demand. This ensures the timely delivery of premium products, aligning with your business timelines and satisfying your market demands seamlessly.Master the crafting of complex shapes, threads, grooves, and contours with unmatched precision, empowering you to confidently meet a wide array of design specifications. This ensures the fulfillment of even the most challenging design requirements, enabling your innovations to come to life with precision perfection.Our services are perfectly suited for crafting precision shafts, bolts, fittings, and a diverse range of other rotating parts with exceptional quality and precision. We guarantee the highest standards in manufacturing, producing products that meet even the most stringent specifications with excellence and reliability.CNC turning not only ensures a flawlessly smooth and accurate surface finish but also significantly reduces the need for additional finishing processes. Moreover, explore customized surface finishes, such as an exquisitely polished or matte finish, to cater to your specific aesthetic and functional preferences with elegance and style, enhancing both form and function.Product ParametersCNC TURNING MACHINING SERVICEMaterial1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.3) Steel: 4140, Q235, Q345B,20#,45# etc.4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.FinishSandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.Main EquipmentCNC Machining Center(Milling), CNC Lathe, Grinding Machine.Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.Drawing FormatSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Tolerance+/-0.01mm ~ +/-0.05mmSurface RoughnessRa 0.1~3.2InspectionComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.CapacityCNC Turning Work Range: φ0.5mm-φ200mm*500mm.CNC Milling Work Range: 600mm*1100mm*600mm.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosIMMERSE YOURSELF IN THE ULTIMATE HIGH-PRECISION CNC MACHINING EXPERIENCESuzhou Provence Precision Manufacturing Co., Ltd. is proud to offer CNC machining services that epitomize the zenith of precision engineering. Our steadfast dedication to maintaining stringent tolerances, meticulously ranging from 0.01-0.05mm, guarantees that your custom stainless steel mechanical components not only meet but exceed the pinnacle of quality standards. Every phase of our meticulously crafted production process radiates a promise of exceptional quality and unmatched precision, underscoring our relentless pursuit of excellence.UNMATCHED MATERIAL VARIETYOur substantial expertise in materials allows us to work with an extensive array, including aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This comprehensive proficiency empowers us to skillfully meet diverse customer requirements, exemplifying outstanding skill and versatility in each project we undertake, irrespective of its complexity.EXCEPTIONAL CUSTOMIZATION POSSIBILITIESAs a frontrunner in CNC services, we provide an extraordinary array of customization possibilities, each meticulously crafted to meet the distinct specifications of our clients. Our expansive service offerings include broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, and wire EDM, ensuring that your project reaches its optimal potential with perfection and efficiency.CERTIFIED FOR SUPREME RELIABILITYOur products proudly carry the esteemed TUV certification and comply with rigorous international standards, offering clients unparalleled assurance of reliability and quality. This unwavering dedication is crucial in industries where precision-engineered components are indispensable and non-negotiable.ADAPTABLE AND CONVENIENT PAYMENT OPTIONSEFFORTLESS SERVICE FOR YOUR SATISFACTIONWe streamline the purchasing process with our flexible payment options, which include PayPal, T/T, and Trade Assurance, allowing customers to effortlessly procure their custom stainless steel mechanical parts. With a minimum order requirement as low as a single piece for sample orders, we guarantee seamless accessibility and deliver an unmatched level of customer satisfaction.Our Advantages1. Leading-Edge Equipment and Technology: Suzhou Provence Precision Manufacturing Co., Ltd. stands at the forefront of innovation, proudly showcasing a sophisticated array of cutting-edge CNC machines. These state-of-the-art tools, carefully sourced from the most prestigious manufacturers worldwide, are equipped with ultra-precise control systems to deliver exceptional accuracy down to the micrometer level. By setting unprecedented industry standards, our latest acquisition-a revolutionary five-axis simultaneous machining center-demonstrates our unwavering commitment to excellence. This breakthrough technology enables the complete machining of intricate parts in a single operation, streamlining processes and elevating our operational capabilities. With this advancement, we consistently surpass industry quality standards, reinforcing our leadership in precision engineering.2. Expert Technical Team: The foundation of our success is built upon our exceptional team of seasoned engineers and technicians, each bringing over a decade of hands-on experience to the table. Our team undergoes continuous and rigorous training, mastering a comprehensive range of CNC machining techniques. Their extensive expertise ensures flawless execution, whether managing standard components or solving complex challenges associated with high-precision parts. This dedication to excellence guarantees perfection in our manufacturing processes and consistently superior quality, embodying our relentless pursuit of perfection.3. Superior Customization Service Capability: We excel in understanding the distinct needs of each client, offering bespoke customization services crafted to perfection. From the initial design stages, we collaborate closely with our clients, utilizing advanced CAD/CAM technology to develop machining solutions tailored to their specific requirements and blueprints. Our flexible approach accommodates both single-piece and small-batch, multi-variety productions, ensuring every customer's unique needs are met with unmatched precision and adaptability. This transforms their imaginative concepts into tangible realities.4. Uncompromising Quality Control: Central to our manufacturing philosophy is a steadfast and unwavering commitment to quality. Our robust quality control protocols are diligently enforced at every stage of production, from the careful selection of raw materials to the final delivery of products. Utilizing advanced inspection tools, such as coordinate measuring machines, we maintain vigilant real-time monitoring of dimensional accuracy and surface integrity. This relentless dedication to perfection ensures that our product qualification rate consistently exceeds 99%, securing the trust and confidence our esteemed customers place in our premium offerings.5. Streamlined Production and Delivery: Our production systems are meticulously optimized with an intelligent production management framework that ensures exceptional scheduling and execution efficiency. By steadfastly upholding our rigorous quality standards, we have significantly reduced production cycle times. Our robust supply chain management and adept logistics systems guarantee the timely and secure delivery of our products to customers, providing them with the strategic advantage needed to thrive in their respective industries.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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