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Pasteurizer/Uht Sterilizer/Htst Sterilizer Used for Tomato Sauce, Flavor Milk, Yogurt, and Juice Sterilization1
Machinery for Food Beverage Cereal, Flavor Milk, Yogurt, and Juice Sterilization, Uht Sterilizer, Plate Sterilizer
Lidli Intelligent Technology (Jiangsu) Co., Ltd.
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Product Description Pasteurizer/UHT Sterilizer/HTST Sterilizer Used for Tomato Sauce, Flavor Milk, Yogurt, and Juice SterilizationIntroduction Of Sterilizer:Tubular automatic ultra-high temperature sterilization equipment is professional equipment for an aseptic cold-filling production line. It consists of a plate heat exchanger, tubular heat exchanger, material balance system, material increase system, material cooling system, and steam system. Instantaneous sterilization method, the machine saves energy, the sterilization temperature is constant, the control precision is high, the active ingredient damage is small, and the machine life is long.Core Outstanding Advantages:1. This machine adopts the latest energy-saving design, the heating, sterilization, and cooling tubes are about 20-50% more than the previous year, the heat exchange area is large, and the steam is saved. Compared with other sterilizers, the heat exchange area is small, and the steam consumption is large. This machine has low steam consumption and high heat recovery. One ton of equipment can save more than 30 kilograms of steam per hour compared to the same period last year, and steam alone can save more than 50,000 yuan a year. According to customer needs, a high-temp condensate recovery device can be added to save energy.2. This machine has a large heat exchange area, so the sterilization temperature difference is small. Even if it is shut down due to a fault, it will not cause the material to be damaged due to high temperature. Compared with other domestic models, the temperature difference is large. At the same time, the inner wall cannot be cleaned thoroughly.3. Due to the small temperature difference, the machine can better protect the active ingredients of the material from being damaged. If the temperature difference is large, it is easy to become unstable due to the large temperature difference when heating up, thereby destroying the excellent active ingredients of the material.4. Due to the small temperature difference of this machine, the pressure of the material is always greater than the pressure of the superheated water. Even if there is leakage, there will be no risk of the superheated water being mixed into the material. Compared with other domestic models, the temperature difference is large, and the pressure of the superheated water is greater than the pressure of the material. , at any time there is a risk that the hot water will be mixed into the material.5. The machine is designed with sufficient heat exchange margin, the core heat exchange link is matched with a proportional control valve, the heating curve of the machine can easily achieve constant unity, the operating range and frequency of all valves are minimized, and the valve life can be increased by more than three times, and the overall maintenance of the machine The rate & failure rate are greatly reduced, and the maintenance cost is greatly reduced.6. The heat recovery and cooling after sterilization adopts a large heat exchange area, which is more energy-saving.Other Features:Hygienic structure - all parts in contact with the fluid are made of high-quality stainless steel; the sterilization tube is made of 316L material to better ensure that the material is not affected.Simple operation - the system is centrally controlled by Siemens PLC in Germany, all process detection can be displayed on the touch screen, manually only need to set parameters on the touch screen, and check the stability of the system operation through the data on the touch screen;CIP cleaning and superheated water SIP sterilization can be carried out - the equipment is composed of heat-resistant parts, which can be cleaned and disinfected with superheated water and designated chemical solutions;The constant flow and temperature of the system - the size of the system output in the production state will not change due to the amount of subsequent equipment, ensuring the constant flow and temperature in the system. Guaranteed bactericidal effect.Main Parameters/Specifications:Item Name Technical ParametersItem Name Technical ParametersEquipment Model WZD-GS-UHT-1(05)Power Consumption 4KWClean State Own with CIP deviceRO Water Consumption 1T/HSteam Consumption 150KG/HSteam Pipe DiameterDN20Compressed Air Consumption0.3M3/MINCompressed Air Pressure Above 0.6MPAEquipment Weight2.2TEquipment Dimensions 4400(L)×1500(W)×1600(H)MMWorking Conditions & Design Requirements:UHT Sterilizer Working Conditions & Basic DataProcessing Capacity0.5T/H / 1T/H, 500LPH / 1000LPHFeeding Temperature25oC~30oCSterilization conditions 80-130oC, 8SOutlet temperature 25oCSteam Pressure Above 0.6MpaVoltage Wire + Neutral Wire380V, 50Hz, AC 380V + Ground RO Inlet Pressure 0.2~0.4MpaRO Water Pipe Diameter32Cooling Water Temperature Cold Water & Tower WaterCooling Water Pressure 0.2~0.4MpaMaximum Cooling Water Consumption4T/HCooling Water Pipe Diameter38Compressed Air Pressure 0.6~1.0MpaCompressed Air Consumption0.3NM3/MinInstalled Capacity4kWEquipment Configuration List:No.Item NameModel & Specs DetailsQtyManufacturerRemark1Tubular Heat Exchanger HostWZD-GS-UHT-1(05)1WZDShanghai2Brazed Plate ChangerSuperheated Water Temperature 130oC1FenghuangZhejiang3Balance Tank100L1WZDShanghai4Hot Water Tank80L1WZDShanghai5Centrifugal Beverage Pumps2T, 50M1Sifang/YunanaLiyang6Hot Water Pump2T,70M1Nanfang 7Steam Flow Control Valve201SparsacUK8Steam Pressure Reducing Valve201JKSouth Korea9Steam Plunger Valve201JKSouth Korea10Steam Filter201JKSouth Korea11Manual Flow Control Valve￠321Dongzheng 12Medium Ball Valve￠51SeveralRebeccaZhejiang13Butterfly Valve￠51SeveralRebeccaZhejiang14Pneumatic Butterfly Valve￠51SeveralRebeccaZhejiang15Pneumatic Butterfly Valve￠51, 316L For CIP CleaningSeveralRebeccaZhejiang16Acid & Alkali Diaphragm PumpP0.21WZDShanghai172/4-Way Pneumatic Valve￠322Sifang/YunanaLiyang182/3-Way Pneumatic Valve￠321Sifang/YunanaLiyang19Electrical Control Box3041WZD 20HMI 1SIEMENSGermany21Programmable Logic Controller PLC 1SIEMENSGermany22Electrical Components 1SchneiderFrance23Automatic Temperature RecorderPaperless Records 1Japan / KumoGermany24The Electromagnetic Valve 1AIRTAC 25Hydrostatic Level Gauge 1LisenShanghai26Temperature SensorPt1006JUMOGermany27Concentrated Acid, Concentrated Alkali Tank (PE)50L2WZDShanghai28Frames, Pipes3041WZDShanghai29Electromagnetic FlowmeterUnion/Clamp Connection1LisenShanghai30Hydrophobic Valve 1JLSouth Korea31Constant Pressure Valve￠322Dongzheng
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