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Z3050X16 Steel-Lined Guide Rail Hydraulic Clamping Radial Drilling Machine1
Machine Tools, Drilling Machine, Radial Drilling Machine, Hydraulic Radial Drilling Machine
Shenyang Hike Intelligent Equipment Co., Ltd
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Product Description Shenyang Hike Intelligent Equipment Co., Ltd. is the largest manufacturer of radial drilling machines in China, with an annual production capacity of over 6,000 units, accounting for 37% of the domestic market share. The company relies on its fully controllable capabilities across the entire industry chain (from raw material procurement, casting processing, mechanical assembly to painting and packaging), with patented technology at its core, providing efficient solutions specifically for heavy cutting and high-precision processing scenarios, widely used in fields such as energy equipment, shipbuilding, and mold processing. Core Features? Patent steel rail technologyMaterial Innovation: The horizontal arm guide rail is made of 42CrMo alloy steel (vacuum quenching + deep cold treatment), with a surface hardness of HRC58-62, wear resistance improved by 400% compared to traditional cast iron guide rails, and an average annual wear of only 0.06mm.? Precision assuranceThe thermal deformation compensation system control accuracy fluctuation is less than ±5μm/4 hours, and the cumulative error of hole spacing is less than 0.08mm/2 meters.The gravity compensation algorithm automatically corrects the elastic deformation of the horizontal arm (resolution 0.001mm/m).? Excellent processing performanceHeavy cutting capability: maximum drilling diameter Φ100mm, spindle torque up to 3000N·m, capable of processing high-hardness materials such as mold steel and stainless steel.Dynamic stability: Hydraulic + mechanical dual locking system (clamping force fluctuation < 2%), anti-vibration design increases tool life by 40%. ? Advantages of the entire industry chain manufacturingCasting processing: resin sand casting process (CT8 level precision), key parts independently processed (guide rail surface straightness 0.005mm/1000mm).? Long-term economic viabilityMaintenance cost: The guide rail is maintenance-free for 5 years, and the overall cost is reduced by 78% over 10 years.Corrosion resistance: Robot spraying + phosphating treatment (salt spray test > 480h), marine rust prevention period up to 24 months. Product Parameters D/Z series radial drilling machineTechnical parametersProjectUnitZ3050x12(D50s)Z3050x16(D50e)Z3063x20 Z3080x25Z30100x31Z30125x40Maximum drilling diameter50506380100125Distance from the spindle centerline to the column reference lineMax125016002000250031504000Min350350450500570600Distance from the spindle end face to the base workbench surfaceMax122012201600200025002500Min320320400550750750Spindle travel315315400450500560Spindle taper hole (Mohs)5#5#5#6#6#Metric 80Spindle speed range25-200025-200020-200016-12508-10006.3-800Spindle speed levels161616162222Spindle feed rate range0.04-3.20.04-3.20.04-3.20.04-3.20.06-3.20.06-3.2Spindle feed rate level161616161616Workbench630×500×500630×500×500800x630x5001000x800x5601250x800x6301250x800x630Horizontal movement distance of the spindle box90012501550200025803400Main motor power445.57.51518.5Rocker arm/sleeve lifting distance580580800100012501250Spindle box tilt angle Slide seat movement distance Machine tool weight310035007300110002000028500Machine profile size (L×W×H)2150×1070×28402500×1070×28403080×1250×32053730×1400×40254780×1630×47205817×2151×5120Technology Comparison Comparison analysis of the Hike horizontal arm with steel guide rail patented radial drilling machine vs ordinary radial drilling machineCore Differences Comparison DimensionGeneral rocker arm drilling machineHike patented steel rail rocking arm drilling machineRail materialCast iron (HT250 or HT300)42CrMo alloy steel (vacuum quenching + deep cryogenic treatment)Surface hardnessHRC20-25 (local high-frequency quenching)HRC58-62 (overall uniform hardening)friction coefficient0.08-0.12 (sliding friction)0.03-0.05 (rolling friction + composite coating)Wear resistanceAnnual average wear amount 0.25-0.4mmAnnual average wear amount < 0.06mm (increased by more than 4 times)Anti-deformation abilityDeflection > 0.2mm/m when the cantilever is 1m.Deflection is less than 0.08mm/m when the cantilever is 1m (after laser compensation).Locking stabilityMechanical clamping (force attenuation 10%-15%)Hydraulic + mechanical double locking (force attenuation < 2%)Advantages of Patent Technology? Material and process innovationMatrix strengthening: 42CrMo alloy steel is subjected to vacuum quenching (1050°C) and deep cryogenic treatment (-196°C × 24h) to eliminate residual austenite, homogenize the microstructure, and increase hardness to HRC58-62.Durability comparison IndicatorOrdinary rocking arm drilling machineHike rocking arm drilling machineAdvantage enhancementRail materialCast iron (HT250)42CrMo alloy steel + deep cryogenic treatmentHardness increased by 230%Annual average wear amount0.25-0.4mm<0.06mmWear resistance increased by 400%First major overhaul cycle2-3 years5-7 yearsLifespan extended by 2.3 timesMaintenance frequencyAn average of 2.3 maintenance shutdowns per year.Average annual maintenance downtime 0.5 timesFailure rate reduced by 78%Company Profile Corporate PositioningAs the world's second largest and Northeast China's largest production base of rocker arm drilling machines, we have been specializing in the research and development of hole processing equipment since the 1960s. Our 78,000 square meters production base in Shenyang is equipped with more than 200 sets of precision machining equipment, with an annual production capacity of more than 1,000 standard models, and our products serve machining shops in more than 30 countries around the world. Core Competencies√ Whole Industry Chain Manufacturing- Independent machining rate of more than 85% (including spindle box, column and other core components)- Constant temperature workshop to ensure assembly precision (spindle radial runout ≤ 0.02mm)√ ODM/OEM cooperationFlexibility to customize programs:- Stroke adjustment (arm length 400mm to 6m can be customized)Function extension (optional digital display meter/automatic feed system)- Brand logo implantation (control panel/body nameplate customization) Technical Advantages√ Standardized quality control:- Each machine passed 48 hours continuous drilling test (feed force holding error ≤ 3%) - Laser interferometer detection of positioning accuracy (up to ISO 10791-1) Global Services√ Transparent delivery:- 100% direct shipment from China's Shenyang warehouse (DDP/DAP terms optional) - Provide factory inspection report (including key components test data) √ Technical support:- English-speaking service team responds 7×12 hours After Sales Service Shenyang Hike Intelligent Equipment Production Process(Annual capacity 1000+ units | 85% of parts processed in-house)1. Needs analysis phaseStandard products: Updated BOM table for Z3040/Z3050 and other main models according to market trendsCustomized orders: Confirmation of technical agreement with the customer (stroke/power/control module) → Output of DFMEA report2. Core component manufacturingCasting:Adoption of resin sand casting (HT250 cast iron parts)Natural aging treatment of blanks ≥ 30 days (elimination of internal stresses)3. Assembly and commissioningMechanical assembly: laser tracker to calibrate verticality of columnsFunctional testing: 48 hours continuous drilling test4. Quality certificationProcess traceability: key components are bound to a unique ID codeFinal inspection report: with laser interferometer positioning accuracy data5. Order deliveryStandardized products: Shenyang warehouse ready machine DDP direct deliverySpecial control points for customized productionCustomer engagement: video acceptance provided at key nodesFAQ I. Product-related issuesQ1: What is the main difference between a rocker arm drilling machine and a CNC machine tool?A: Rocker arm drilling machine is suitable for multi-angle manual drilling and processing, flexible operation and low cost; CNC machine tool realizes automated precision processing through programming, suitable for mass production of complex parts.Q2: Do you provide OEM/ODM service?A: Full process customization is supported:OEM: Production according to your design drawings (need to provide complete technical documents)ODM: co-development of new models on demand (minimum order of 30 units)Customizable: stroke length/control system/brand identityII. Orders and payment issuesQ3: What are the payment methods?A: Support T/T telegraphic transfer, L/C at sight, the specific terms are negotiated according to the order amount and model. III. Distribution and logistics issuesQ4: What are the common modes of transportation?A: 1. Sea transportation (from 3 units) 2. China-Europe liner (time limit 25-30 days), single equipment needs to be transported in container. IV. Return and Exchange PolicyQ5: What are the circumstances that support the return?A: 1. Serious transportation damage 2. Function does not match the contract description 3. Wrong model, need to be submitted in writing within 7 days of arrival. Q6: How long does the return process take? A: Refunds or exchanges will be completed within 15 working days after confirmation of responsibility, customized products will not be accepted without reason. V. After-sales support issuesQ7: How long is the warranty period?A: 1 year warranty for the whole machineQ8: How do I get technical support? A: Please send your request to the technical support email and we will reply within 24 hours. VI. Frequently asked questionsQ9:Can I visit the factory?A: A visit to the Shenyang production base can be arranged by making an appointment 3 working days in advance. Q10: Does the device require regular maintenance? A: It is recommended to change the lubricant every 500 hours and check the gearbox clearance every six months, refer to the operation manual for specific maintenance intervals. Packaging & Shipping
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