IPDB › China Industry › Manufacturing & Processing Machinery › Metallic Processing Machinery
Custom CNC Solutions for Innovative Medical Device Manufacturing1
Metallic Processing Machinery, Custom Part, CNC Machining Part
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionWorld-Class CNC TURNING MACHINE SERVICEOur state-of-the-art CNC lathes are expertly programmed to deliver unparalleled high-precision cuts with astounding accuracy, often achieving tolerances within mere microns. This remarkable precision positions them as the quintessential choice for crafting components with intricate geometries and sophisticated details. Our advanced multi-axis capabilities, offering the flexibility of 3-axis to the complexity of 5-axis, empower our CNC lathes to machine multiple surfaces simultaneously, significantly reducing setup time and elevating efficiency to extraordinary levels.Our CNC turning services are masters at skillfully handling a vast spectrum of materials, from robust metals like steel, aluminum, brass, and titanium to versatile plastics and composites. This extraordinary adaptability caters to an impressive range of both softer and harder materials, providing unmatched versatility and precision.Exceptional Benefits of CNC Turning ServicesLeverage the exceptional power of CNC turning to achieve impeccable consistency in every component. Ensuring each piece is an exact replica of the last, even in extensive production runs, guarantees unmatched reliability and uniformity throughout the production process, enhancing overall quality.Experience tremendous cost savings through our cutting-edge automated processes that significantly reduce labor expenses and drastically minimize material wastage. This enhances your bottom line and operational efficiency, offering you unparalleled economic advantages.Embrace the power of high-speed machining to substantially cut down production lead times, achieving remarkable cost savings without sacrificing the superior quality you demand. This ensures timely delivery of premium products.Effortlessly achieve the crafting of complex shapes, threads, grooves, and contours with unmatched precision, enabling you to confidently meet a wide array of design specifications. This ensures the fulfillment of even the most challenging design requirements.Perfectly suited for crafting precision shafts, bolts, fittings, and a diverse range of other rotating parts with exceptional quality and precision, our services guarantee the highest standards in manufacturing, delivering products that meet the most stringent specifications.CNC turning not only ensures a flawlessly smooth and accurate surface finish, but it also significantly reduces the need for additional finishing processes. Moreover, explore customized surface finishes, such as an elegant polished or matte finish, to cater to your specific aesthetic and functional preferences with sophistication and style.Product ParametersCNC TURNING MACHINING SERVICEMaterial1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.3) Steel: 4140, Q235, Q345B,20#,45# etc.4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.FinishSandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.Main EquipmentCNC Machining Center(Milling), CNC Lathe, Grinding Machine.Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.Drawing FormatSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Tolerance+/-0.01mm ~ +/-0.05mmSurface RoughnessRa 0.1~3.2InspectionComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.CapacityCNC Turning Work Range: φ0.5mm-φ200mm*500mm.CNC Milling Work Range: 600mm*1100mm*600mm.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosEXPERIENCE THE PINNACLE OF HIGH PRECISION CNC MACHININGSuzhou Provence Precision Manufacturing Co., Ltd. proudly offers CNC machining services that represent the zenith of precision engineering excellence. Our unwavering commitment to maintaining stringent tolerances, ranging meticulously from 0.01-0.05mm, ensures that your custom stainless steel mechanical components not only meet but exceed the highest standards. Every stage of our production process resonates with a guarantee of exceptional quality and unparalleled precision, a testament to our relentless dedication to delivering excellence.UNPARALLELED MATERIAL DIVERSITYOur extensive expertise in materials empowers us to work with a broad array, encompassing aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This vast proficiency allows us to adeptly meet diverse customer needs, showcasing exceptional skill and versatility in every project we undertake, no matter the complexity.EXTRAORDINARY CUSTOMIZATION OPTIONSAs a leader in CNC services, we offer a remarkable spectrum of customization options, each precisely tailored to meet the distinct specifications of each client. Our comprehensive range of services includes broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, and wire EDM, ensuring that your project achieves its fullest potential with impeccable precision and efficiency.CERTIFIED FOR UNRIVALED RELIABILITYOur products bear the prestigious TUV certification and adhere to rigorous international standards, providing clients with unmatched assurance of reliability and quality. This unwavering commitment is particularly vital in industries where precision-engineered parts are not only essential but non-negotiable.FLEXIBLE AND CONVENIENT PAYMENT TERMSSTREAMLINED SERVICE FOR YOUR CONVENIENCEWe simplify the purchasing process with our adaptable payment options, including PayPal, T/T, and Trade Assurance, enabling customers to effortlessly place orders and secure their custom stainless steel mechanical parts. With a minimum order quantity as low as a single piece for sample orders, we ensure seamless accessibility and deliver an unparalleled level of customer satisfaction.Our Advantages1. Leading-Edge Equipment and Technology: Suzhou Provence Precision Manufacturing Co., Ltd. proudly stands as a beacon of innovation, presenting a remarkable and breathtaking selection of state-of-the-art CNC machines, meticulously sourced from the industry's most prestigious manufacturers. Our cutting-edge equipment, equipped with ultra-precise control systems, delivers unmatched precision down to the micrometer, setting unprecedented industry benchmarks. Our latest acquisition, a revolutionary five-axis simultaneous machining center, epitomizes our unwavering dedication to excellence. This groundbreaking capability facilitates the complete machining of complex parts in a single, seamless operation. Not only does this elevate our operational prowess, but it also consistently outperforms industry quality standards, underscoring our leadership position in precision engineering.2. Expert Technical Team: At the very core of our triumph lies our exceptional team of distinguished engineers and technicians, each boasting over ten years of proficient hands-on experience. Our team undergoes continuous, rigorous training, mastering an extensive array of CNC machining techniques. Their unparalleled expertise guarantees flawless execution, whether handling standard components or navigating the intricate challenges of high-precision parts. This unwavering commitment to excellence ensures perfection in production and consistently superior quality, embodying our relentless pursuit of perfection.3. Superior Customization Service Capability: Understanding the unique demands of each client, we excel in delivering bespoke customization services, tailored to perfection. From the initial design stages, we collaborate with precision, leveraging advanced CAD/CAM technology to craft tailored machining solutions that align seamlessly with client specifications and blueprints. Our adaptable approach effortlessly accommodates both single-piece and small-batch, multi-variety productions, ensuring each customer's individual needs are met with exceptional precision and flexibility, transforming their imaginative ideas into tangible realities.4. Uncompromising Quality Control: At the very core of our manufacturing philosophy lies a steadfast, unwavering commitment to quality. Our robust quality control protocols are meticulously enforced at every stage, from the meticulous selection of raw materials to the final product's delivery. Utilizing cutting-edge inspection tools, such as coordinate measuring machines, we maintain vigilant, real-time scrutiny over dimensional accuracy and surface integrity. This relentless pursuit of perfection ensures that our product qualification rate consistently exceeds 99%, cementing the trust and confidence our esteemed customers place in our premium offerings.5. Streamlined Production and Delivery: Our production systems are meticulously optimized, supported by an intelligent production management framework that ensures superior scheduling and execution efficiency. While steadfastly upholding our rigorous quality standards, we have dramatically reduced production cycle times. Our robust supply chain management and adept logistics systems guarantee the prompt and secure delivery of our products to customers, providing them with the strategic advantage needed to excel in their respective industries.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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